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Product catalog summary
Company Overview
Cross & Morse, established in 1984, is a prominent manufacturer in the power transmission industry, operating from a 10,000 sq. metre facility in Birmingham. The company serves industries such as food processing and pharmaceuticals and is ISO 9001 certified, ensuring high-quality manufacturing standards.
Product Range
Cross & Morse offers a wide range of power transmission solutions, including roller chain drives, silent chain drives, timing belt drives, clamping elements, mounted bearings, overload clutches, torque limiters, freewheels, shaft couplings, sprag clutches, tensioners, pulleys, gears, and sprockets.
Roller Chain Drives
The company manufactures precision roller chains conforming to ISO standards, capable of transmitting powers from fractional to over 2,500 kW with speeds up to 25 m/s. These chains offer high efficiency, convenience, low cost, design flexibility, and durability.
Sprockets and Drive Accessories
A wide range of sprockets and drive accessories are available, designed to complement the roller chains and enhance the overall drive system.
HV Inverted Tooth Chain
Designed for high power applications, offering efficiencies up to 99.7%, suitable for high-speed drives.
Silent Chain
Available in various pitches, offering smooth operation and reduced friction, suitable for moderate power drives where noise reduction is important.
Manufacturing and Quality Control
Advanced manufacturing techniques and rigorous quality control measures ensure high endurance and reliability of products.
Quality Control and Inspection
Quality control programs ensure assembled chains meet required specifications through mechanical and visual inspections.
Appearance and Packaging
Morse Roller Chains are deburred, polished, and chemically blackened, packaged to protect against contamination and damage.
Precision Chain Sprockets
Available for B.S. Standard Chains up to 2” pitch, with custom options for ANSI and special chains.
Specialist Design Support
Experienced product specialists assist with power transmission problems, ensuring high-performance roller chains.
Roller Chain Drive Design
Guidelines emphasize chordal action, drive ratios, and arrangements, recommending sprockets with a high number of teeth.
Drive Ratio and Arrangements
Efficient operation with reduction ratios up to 3:1, with recommendations for chain tension and maintenance.
Temperature and Material Considerations
Stainless steel chains recommended for high-temperature applications, with factors provided for chain selection based on temperature.
Selection Procedure
Outlines a selection procedure for chain drives, including determining design power and selecting appropriate sprocket sizes.
Maintenance and Adjustment
Emphasizes proper maintenance and chain tension adjustment for optimal chain life.
Chain Drive Selection and Specifications
1. Shock and Driver Types: Categorizes shock levels and driver types, influencing chain selection.
2. Chain Size Selection: Uses factors to calculate design power and select chain size.
3. Drive Selection and Chain Length: Guidelines for checking drive selection and calculating chain length.
4. Lubrication Systems: Recommends petroleum-based oils, describing four lubrication systems.
5. Graphs and Tables: Includes power rating graphs and tables for chain length conversion and lubricant viscosity.
Lubrication Methods:
Describes oil bath, disc, and forced feed lubrication methods.
Chain Installation and Maintenance:
Emphasizes alignment, installation, tension adjustment, and regular maintenance.
Chain Types and Specifications:
Details on Simplex, Duplex, Triplex, and special chains, including specifications and applications.
Safety and Caution:
Handling precautions and operational safety measures.
Overview: Detailed specifications and descriptions of roller chains and attachments for conveying systems.
Specifications: Lists chain models with specifications crucial for selecting appropriate chains.
Chain Types and Attachments: Describes different chain attachments and their applications.
Materials and Corrosion Resistance: Highlights stainless steel and corrosion-resistant materials for harsh environments.
Applications: Designed for various industrial applications, emphasizing the importance of selecting the right chain type and material.
Key Data Tables: Includes tables with detailed measurements and specifications for chain models and attachments.
Overview: Specifications and descriptions of roller chains, including American Standard Precision Roller Chains and others.
Specifications: Lists specifications conforming to ANSI B29.1 and ISO 606 standards.
Chain Types: Describes Simplex, Multi-Strand, Heavy Series, High Endurance, and Attachment Chains.
Applications: Suitable for various applications, with stainless steel chains recommended for corrosive environments.
Attachments: Describes different attachment types for customizing chains.
Corrosion Resistance: Highlights stainless steel roller chains for corrosive environments.
Key Data Tables: Includes tables with detailed measurements and specifications for chain types.
Overview: Specifications and descriptions of chains, including precipitation hardened steels, nickel-plated, thermoplastic, O-ring, and sintered bush chains.
Specifications: Details on various chain types and their properties.
Procedures and Recommendations: Maintenance and limitations for specific chain types.
Standards and Attachments: Conformance to ANSI standards and available attachments.
Data Tables: Extensive tables detailing dimensions and specifications for chain types.
Overview: Specifications and instructions for chain transmission tools and components.
Rivet Extractors: Essential tools for disconnecting roller chains.
Chain Pullers: Facilitate quick and easy roller chain installation.
Simplex Sprockets: Specifications for simplex sprockets.
Taper Bushes: Cost-effective method for securing components to shafts.
Installation and Design Recommendations: Recommendations for using parallel keys and avoiding extreme bore sizes.
Standard Sprockets: Specifications for standard sprockets conforming to ISO standards.
Overview: Specifications and data for sprockets and chains, including Simplex, Duplex, and Triplex sprockets.
Specifications: Covers chain types, material, and dimensions.
Procedures and Services: Customization and hardening services.
Standards and Compliance: Conformance to ISO standards.
Recommendations: Fabricated construction and contact information.
Overview: Specifications for stainless steel sprockets designed for corrosion resistance.
Specifications: Compatibility with stainless steel and plated chains.
Key Data Points: Detailed measurements for sprockets across different chain sizes.
Standards and Compliance: Conformance to ISO standards and availability of custom options.
Additional Information: Availability of double boss designs and reworking options.
Overview: Specifications for standard platewheels used in British Standard Chains.
Specifications: Details for chain types 20B, 24B, 28B, and 32B.
Manufacturing Details: Platewheels manufactured in steel with specific U.T.S. and hardening options.
Key Data: Dimensions for each chain type and configuration.
Contact Information: Contact details for Cross+Morse.
Specifications: Detailed specifications for chain tensioners and HV chain drives.
Mounting Instructions: Instructions for mounting tensioners for optimal performance.
Linear Chain Tensioners: Designed to take up slack in chain drives.
Efson Fixed Chain Tensioners: Suitable for applications without automatic tensioning.
HV Inverted Tooth Chain Drives: Designed for high-speed, high-load applications.
HV Chain Selection: Guidelines for selecting chain pitch, width, and sprocket teeth.
Key Features: High-speed performance, smooth operation, and high efficiency.
Specifications and Recommendations: Guidelines for shaft center distance, sprocket materials, and drive configurations.
Chain Selection Tables: Power ratings for chains of 1” width.
Chain Dimensions: Dimensions for various chain pitches and widths.
Sprocket Design and Dimensions: Manufacturing recommendations for sprockets.
Standard and Custom Sprockets: Availability of standard and custom sprockets.
Overview: Technical specifications and guidelines for HV chains and sprockets.
Specifications: Dimensions and materials for sprockets and chains.
Installation Procedures: Instructions for installing HV chains.
Lubrication Guidelines: Recommendations for lubrication methods.
Chain Case Structures: Recommendations for constructing chain cases.
SC Series Chains: Details on SC series inverted tooth chains.
Applications: Typical applications for chains in various industries.
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Catalog excerpts

Transmissions-1

CROSS+MORSE Power Transmission Solutions Transmissions Catalogue INDEX BACK NEXT

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Transmissions-2

Cross & Morse was established in 1984 through the amalgamation of two long standing and well respected companies in the Power Transmission Industry, T.D.Cross and Morse Chain. T.D. Cross & Sons was founded in 1870 in Birmingham, concentrating in the production of bicycle components under the direction of the Cross family. They moved to the current factory site in 1950 and developed into production of a popular range of roller chain sprockets and gearing. The Morse Chain Company was founded in 1894 also for the manufacture of bicycles in Pennsylvania, U.S.A. The company moved into production of...

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Transmissions-3

Power Transmission Solutions Cross & Morse Chain Drive Products 2-3 American Standard: - Double Pitch Chains 25-27 - Stainless Steel Chains 28 British Standard: - Double Pitch Chains 15 - Stainless Steel Chains 18 - Corrosion Resistant Roller Chains 18 - Stainless Steel Roller Chain Attachments 19 Centre Distance Calculations 9 Chain Drive Ratios 8 Drive Design Data 94 Food Processing Chains 29 Formulae - Conversion Factors 94 Inverted Tooth Chain & Sprockets Platewheel Adaptor Hubs 69-70 Roller Chain - Cross+Morse Specification: 4 Roller Chain Sprockets: Sintered Bush Chain 24 - American Standard...

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Transmissions-4

Power Transmission Product Range Fax The Power Transmission Spectrum Cross+Morse manufacture and supply a complete line of drives to meet the challenge of modern industry, where ever increasing powers, and speeds are required in production machinery combined with precision timing. Cross+Morse offer:- Roller Chain - for high torque drives at low to Silent Chain HV Chain Timing Belts Gears +44(0) 121 360 0155 SILENT CHAIN P - POWER The graph alongside shows a typical power comparison T BEL NG between drives of a similar size. Gears are excluded, as by TIMI design they can be manufactured to accommodate...

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Transmissions-5

Power Transmission Product Range CROSS+MORSE Te l +44(0) 121 360 0155 Sprockets and Drive Accessories A comprehensive range of pilot bored sprockets, chain wheels, and platewheels is available from stock, all of which can be supplied modified to suit customers shafting. For the more popular BS Chain sizes, taper bored sprockets are also available. To complete the drive is a range of self adjusting and rigid tensioners. Pilot bore sprockets and chainwheels for BS Chains, 05B-1 (8mm) to 32B-3 (2”). Pilot bore sprockets for ANSI Chains, ANSI 35 (3/8”) to ANSI 80 (1”). Stainless steel pilot bore...

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Transmissions-6

[email protected] Email +44(0) 121 325 1079 Fax +44(0) 121 360 0155 Te l Cross+Morse Roller Chain Drives CROSS+MORSE Cross+Morse manufacture and stock a comprehensive range of Precision Roller Chain Drives, conforming to both British Standard (BS) and American Standard (ANSI) dimensions within ISO 606; in pitch sizes from 6mm to 3” in simplex and multistrand versions. The chains are capable of handling powers from fractional to over 1000 kW, with operating speeds up to 25 metres per second. Cross+Morse Chains feature higher fatigue resistance and endurance limits achieved by using the latest...

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Transmissions-7

Roller Chain Drive Design Roller Chain by nature of its design is capable of transmitting high torque loads, and provides the ideal drive media for the connection of slow to medium speed shafts located on extended centres. The selection and application is reasonably simple by following normal engineering practices, but there are points of good design practice specific to Roller Chain Drives, and consideration of these will ensure successful drive design. • Numbers of Teeth in Sprockets Chordal Action:- As a chain engages and disengages with a sprocket there is a rise and fall of each link, and...

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Transmissions-8

Roller Chain Drive Design • Shafts Centre Distance For optimum chain life shaft centres within the range 30 to 50 times chain pitch should be used, refer to page 9. Drives with centres up to 80 times pitch will perform satisfactorily providing adequate adjustment of chain tension is available. For very long centres, consideration should be given using two stage drive with idler, or alternatively for lightly loaded, slow speed (up to 1 m/s) drives, supporting both strands of chain on chain guides. Long Centre Drive using Supporting Guides • Centre Distance Adjustment When designing a chain drive...

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Transmissions-9

Roller Chain Drive Selection Selection Procedure for Chain Drives with Two Sprockets This selection procedure and the chain ratings will provide for a life expectancy of 15,000 hours for drives which incorporate a method of adjustment for wear, are operating in a clean environment at normal ambient temperatures, and subject to proper maintenance and adequate lubrication at all times. In order to use the selection procedure it is first necessary to assemble all data relevant to the application, which should b. Input shaft speed, and output speed required or drive ratio. c. Type of driver and driven...

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Transmissions-10

Roller Chain Drive Selection 3. Chain Size Selection Having determined values for factors fi, h and f> (if applicable), the design Power can be determined. By relating the design Power Pj with the rotational speed of the small sprocket m on the Capacity Chart pplO/11 the correct size of chain for the application can be selected. Use the Capacity Charts to select the smallest pitch of simplex chain which will transmit the design Power, as this normally provides the most economic selection. However, other factors should also be considered when making this selection. a. The preferred centre distance...

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Transmissions-11

Centre Distance Calculations For chain drives incorporating two sprockets, and given an approximate shaft centre distance, the following procedures can be used to determine chain length and actual centre distance. A. Determining number of pitches in chain. 1. For drives where sprockets have same number of teeth. Chain Length Pitches LC = 2 Ao + z 2. For drives where sprockets have different number of teeth. a. Divide the centre distance Ao mm by pitch chain p mm b. Add teeth in the small sprocket Zi to the teeth in the c. Subtract the teeth in the small sprocket Zi from the teeth d. Chain lengths...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.