Transducers

Transducers
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Transducers

Product catalog summary
Features and Benefits
The Crompton Instruments Integra and Paladin Transducers offer high accuracy, true RMS measurement, and THD measurement. They enable cost-effective remote metering and efficient monitoring, control, and protection of power assets, suitable for applications in switchgear, distribution systems, generator sets, control panels, energy management, building management, utility power monitoring, and process control.
Integra Digital Metering and Transducer Systems
The Integra 1560 and 1580 transducers provide high accuracy measurements (<0.2%) and communicate up to 50 electrical and power quality parameters. They include true RMS system values, power quality data, and THD measurement up to the 31st harmonic. These transducers are programmable via a Windows-based software package or an optional menu-driven display unit.
Operation and Accuracy
The Integra transducers offer simple operation and high accuracy measurement of various electrical parameters using true RMS measurement techniques. They are designed for low, medium, and high voltage switchgear and distribution systems with programmable VT and CT ratio capability.
System Outputs
Integra transducers offer pulsed, analogue, and digital outputs, supporting ModbusTM and LonworksTM interface options for integration into control networks.
Digital Communications
RS485 ModbusTM RTU communication ports are available for SCADA system connections, with LonworksTM interface options for network integration.
Software Configuration
Configuration is done through a Windows-style user interface, allowing loading, saving, and transferring settings between devices.
Specifications
The transducers comply with UL and IEC standards, offering robust design, high accuracy, and reliability for various environmental conditions and mounting options.
Approvals
Devices have UL, CSA, and BV approvals, ensuring compliance with industry standards.
Introduction
The document details specifications and descriptions of transducers and related equipment, focusing on the Crompton and Paladin series for measuring, isolating, and converting electrical parameters into standard DC output signals for industrial applications.
Specifications
  • Analogue Output Range: Configurable options include 0-20 mA, 4-20 mA, and -1/0/+1 mA with 10V compliance.
  • Power Supply: Devices can be powered from a dedicated supply (100-250V AC/DC or 12-48V DC) or a signal source within the working range.
  • Fusing and Safety: Recommended 1 amp fuses for voltage lines and grounding of CT secondary connections for safety.
  • Performance: Compliance with standards such as BS6253, EN60688, IEC688, and ANSI. C37. Temperature range for operation and storage varies by class.
Product Range
  • Integra Transducers: Includes models like Integra 1560 and 1580, offering features like remote display and various mounting options.
  • Paladin Transducers: Available in Class 0.5 and Class 0.2, designed for harsh environments with multiple outputs for single and three-phase systems.
  • Signal Isolators: Provide DC isolation for signals ranging from 0-20mA or 4-20mA.
Applications
Used in switchgear, motor control centers, generating sets, energy management, and building management systems, offering cost savings in remote metering, isolated outputs for safety, and protection against high voltage and overload.
Ordering Information
Specify product catalogue number, current/voltage, frequency, auxiliary voltage, and system configuration when ordering. Additional details like VT & CT ratios and primary power level for DC full output may be required.
Conclusion
The document provides comprehensive technical details on the specifications, features, and applications of various transducers, emphasizing their suitability for industrial use and compliance with international standards.
Overview
The document provides detailed specifications and descriptions of various transducers used for measuring electrical parameters such as power, voltage, and current, designed for different configurations and accuracy classes, suitable for both auxiliary and self-powered systems.
Specifications
The transducers are available in different classes, primarily Class 0.2 and Class 0.5, indicating their accuracy levels. They are designed for single or three-phase systems, with options for balanced or unbalanced loads, and can be used in 3 or 4-wire systems. The input voltage range is extensive, from 57.7V to 480V AC, and the output can be configured in various current and voltage ranges, including 0/1mA to 20/0/20mA DC and 0/1V to 10/0/10V DC. Frequency options include 50Hz and 60Hz, with auxiliary power options ranging from 12V to 125V DC.
Types of Transducers
  • Watt Transducers: Available in both auxiliary and self-powered versions, suitable for measuring power in single or three-phase systems. Class 0.5 products use time division multiplication, while Class 0.2 products are microprocessor-based for better waveform handling.
  • VAr and VA Transducers: Designed for measuring reactive power and apparent power, respectively, with similar configurations and accuracy classes.
  • Power Factor Transducers: Available in 2 Quadrant and 4 Quadrant versions, measuring power factor in various system configurations with high accuracy.
  • Phase Angle Transducers: Measure the phase angle in electrical systems, available in both 2 Quadrant and 4 Quadrant versions.
  • Combined Transducers: Combine functionalities of watt, VAr, and power factor transducers, providing comprehensive measurement capabilities in a single unit.
  • DC/DC Transducers: Designed for DC systems, providing outputs proportional to the input, suitable for data acquisition and control monitoring.
Key Features
All transducers feature isolated input, output, and auxiliary connections for safety and reliability. They are microprocessor-based for enhanced performance, especially in handling distorted waveforms. The document includes detailed model numbers and configurations for each type of transducer.
Specifications
  • Thermocouple Transducers: Designed for Type T, J, and K thermocouples with cold junction compensation and break protection. Inputs range from 0°C to 1200°C depending on type. Outputs include various mA and V dc options. Auxiliary power options include 12V, 24V, 48V, 110V, or 125V dc.
  • Tap Position Transducers: Used for remote indication of tap position on high voltage transformers. Inputs range from 1KΩ to 20KΩ. Outputs are proportional to tap position with similar auxiliary power options.
  • Resistance Transducers: Measure temperature via RTDs (Pt.100, Cu 10, Ni100) and provide a load-independent dc signal. Outputs and auxiliary power options are similar to other transducers.
Connection Diagrams
  • Various diagrams are provided for different transducer types, detailing single-phase and three-phase connections, balanced and unbalanced loads, and multiple output configurations.
  • Notes emphasize the need for series connections when using multiple items via a current transformer and the potential need for signal isolators when multiple outputs are provided.
Company Information
The Energy Division of Tyco Electronics, based in Ottobrunn, Germany, serves global power utilities and industries with a wide range of products and services, with a significant global presence including R&D teams, sales representatives, and manufacturing sites worldwide.
Disclaimer
Information provided is based on current understanding and should be independently evaluated for suitability. Liability is limited to standard terms and conditions of sale.
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Catalog excerpts

Transducers-1

Crompton Instruments Integra and Paladin Transducers Energy Division

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Transducers-2

Features Extensive range High accuracy True RMS measurement THD measurement and power quality data Pulsed, analogue and digital outputs Benefits Cost saving remote metering DIN-rail or base mounted options Efficient monitoring, control and protection of expensive power assets Applications Switchgear Distribution systems Generator sets Control panels Energy management Building management Utility power monitoring Process control Motor control Approvals UL, CSA and BV Contents Page Integra 1560 and 1580 Digital Metering and Transducer Systems 2 – 8 Paladin Transducers 250 Series Class 0.2 and 0.5...

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Transducers-3

Integra Digital Metering and Transducer Systems Integra 1560 and 1580 multi function transducers provide high accuracy <0.2% measurements and communicate up to 50 major electrical and power quality parameters, including true RMS system values, power quality data and total harmonic distortion (THD) measurement up to the 31st harmonic. The range includes the rail mounted 1560 DIN version and the 1580 variant with a base plate for surface mounting. Both transducers meet the same high technical specifications and incorporate pulsed, analogue and digital communication outputs. Transducers are fully...

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Transducers-4

Digital Communications RS485 ModbusTM RTU Integra 1560 and 1580 transducers offer up to two RS485 communication ports for direct connection to SCADA systems using the ModbusTM RTU protocol, or optionally a single Johnson Controls Metasys NII protocol. Remote monitoring enables the user to record system parameters in real time, using high resolution numbers. The ModbusTM protocol establishes the format for the master query by placing it into the device address. The slave response is also constructed using the ModbusTM protocol; it contains fields confirming the action taken, data to be returned,...

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Transducers-5

Programmable Parameters Integra 1560 and 1580 transducers can be programmed via the RS485 communications port by using the configuration software for a Windows based PC, or by using the optional programmable Integra display unit. 4 continued Measurement and display Up to 32 electrical and power quality measurements can be configured and monitored on the DIS-1540 optional display unit. These parameters appear in the following order. 1 System volts System current System kW 2 System volts THD % System current THD % 3 Volts L1 – N (4-wire only) Volts L2 – N (4-wire only) Volts L3 – N (4-wire only)...

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Transducers-6

Accuracy Definition Error changes due to quantity variations as described in IEC688:1992 section 6. THD accuracy based on a typical harmonic profile. 5 Specifications continued Measuring ranges Voltage: 80 – 120% of nominal (functional 5 – 120%) Current: 5 – 120% of nominal (functional 5 – 120%) Frequency: 45 – 66Hz Power factor: 0.8 capacitive – 1 – 0.8 inductive THD: Up to 31st harmonic 0% – 40% Energy: 7 digit resolution Reference conditions Ambient temperature: 23°±1°C Input frequency: 50 or 60Hz ±2% Input waveform: sinusoidal (distortion factor < 0.005) Auxiliary supply voltage: nominal...

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Transducers-8

7 Dimensions Integra 1560 DIN-rail Mounted Transducer Integra 1580 Base Mounted Transducer Optional Remote Display (for use with Integra 1560 or 1580 Transducer) Optional Remote Display Panel Cut-Out

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Transducers-9

Wiring Input connections are made directly to shrouded screw clamp terminals. Terminals for both current and voltage connections accept two #9 AWG (3mm2) solid or stranded wires. There are screw clamp connectors for auxiliary power, pulsed and analogue options. Connectors offer retained wire protection leaves for one #10 AWG (2.5mm2) solid or stranded wire. Digital interface connects via a screw clamp connection with wire protection leaves and is sized to accept one #14 AWG (1.5mm2) solid or stranded wire. 1560/1580 - 3-phase 3-wire Unbalanced Load Auxiliary Supply The Integra family should ideally...

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Transducers-10

Paladin Transducers 250 Series Class 0.5 and Class 0.2 An extensive range of transducers providing measurement, isolation and conversion of electrical parameters into industry standard dc output signals. The range offers protection against high voltage and overload, and resistance to vibration in harsh electrical environments. The transducer range also offers multiple analogue outputs in a single housing and individual measurement of most electrical parameters. Introduction Crompton transducers can be used for measuring most electrical parameters • AC and dc current and voltage • Active (Watts),...

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Transducers-11

252 Paladin Advantage, Class 0.2 Our premium range of higher specification transducers for voltage current and frequency offering Class 0.2 measurement of up to eight electrical parameters. These products are housed in an industry standard 2” (50mm) wide case. The range offers resistance to EMC protection against high voltage and overload, temperature extremes and resistance to vibration in harsh electrical environments. 253 Paladin Transducers, Class 0.5 The workhorse of the industry, thoroughly proven and installed in thousands of locations across the world. This range offers a very wide range...

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Transducers-12

11 Class 0.5 range Class 0.2 range Performance: Designed to comply with BS6253 part 1, Designed to comply with BS6253 part 1, EN60688, IEC688, AS1384 and ANSI. C37 EN60688, IEC688, AS1384 and ANSI. C37 Temperature range: Storage -20°C to +70°C operating 0°C to Storage -55°C to +85°C operating (-20 to +60°C calibrated at 23°C +70 for 256-X) -10°C to +60°C, calibrated at 23°C Temperature coefficient: 0.03%/ per °C typical 0.01%/per °C typical Humidity range: Up to 95% RH Up to 95% RH Zero adjustment: ±2% minimum (except TAA & TVA) ±2% minimum (except TAA, TVA, TAS, THA, THS, TVS) Span adjustment:...

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Transducers-13

12 AC Current Average Sensing - Self Powered Average sensing and calibrated to indicate the RMS value of a sine wave with less than 1% distortion. Internal power is derived from the input signal and will maintain accuracy to 20% of full scale or less. Input and output are isolated. AC Current Average Sensing - Auxiliary Powered Single or three-phase models offering current measurement down to zero input. Average sensing and calibrated to indicate the RMS value of a sine wave with up to 1% distortion. Input, output and auxiliary are isolated. *Max ac Aux on 256-TAL is 300V Model Accuracy Function...

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