gensys compact prime hmi core standard wiring schematics revision a 05-07-2019

Product catalog summary

Title: GENSYS COMPACT PRIME HMI / CORE - Standard Wiring Schematics

Overview: This document provides detailed wiring schematics for the GENSYS COMPACT PRIME HMI / CORE system, including specifications for various inputs, outputs, and connections.

Sections:

Title Page: Contains basic document information including drawing number, revision date, and contact details for CRE Technology.
Sheet List: Lists all the schematic sheets included in the document, covering analog inputs, digital inputs, speed sensing, engine control, digital outputs, voltages and currents sensing, single line diagram, and more.
Module Views: Provides front and rear views of the module, detailing dimensions and panel cutout specifications.
Single Line Diagram: Illustrates the overall system connections including generator, busbar, and power management components.
Voltages and Currents Sensing: Details the connections for generator and busbar voltage and current sensing, including notes on voltage transformers.
Power Supply and Shield Connection: Describes the power supply requirements and shield connections for the module.
Digital Inputs and Outputs: Specifies the configurable digital inputs and outputs, including default settings and recommendations for external relays.
Analog Inputs: Details the configurable analog inputs and sensor connection examples, including notes on resistive sensors and current transducers.
Breaker Control: Outlines the control outputs for breaker open and close functions, with adjustable settings via PC software.
Speed and Voltage Control: Provides information on speed and voltage control outputs, with references to regulator settings.
CAN Connections: Details the CAN 1 and CAN 2 connections for inter-module communication and engine ECU connections, including notes on resistance and bus end resistors.
Engine Control: Describes connections to the engine starter and fuel valve, including power supply details.
Digital Output Terminals: Lists spare output terminals for additional configurations.

Key Notes:

Up to 32 modules can be connected in the system.
Voltage transformers may be required for certain voltage sensing applications.
Default settings for digital inputs and outputs can be adjusted via PC software.
Ensure proper connection of engine body and 0Vcc for single-wire sensors.
Embedded 120-ohm resistance should be bridged on the first and last bus module only.

Catalog excerpts

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GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Module Front view

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GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Module Rear / Core view PAGE 04 ◄ ► 03 05

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GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Dimensions / Panel cut PAGE

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GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Single line diagram

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GENSYS COMPACT PRIME Created: 09/05/2019 Generator voltage 80...500Vac 35...75Hz * Note 1 GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Busbar voltage 80...500Vac 35...75Hz * Note 1 Note1: Shall voltage transformers be required, refer to technical documentation Voltages and currents sensing PAGE 07 ◄ ► 06 08

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To breaker / engine control To inputs / outputs circuitry Module power supply 7...38vVdc * Note 1 GENSYS COMPACT PRIME * Note1: Example given with use of a 24Vdc battery charger, but applies identically with 12Vdc PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS Power supply and shield connection 07

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GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS Digital inputs PAGE 09 ◄ ► 08 10

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Module +Vcc SENSOR CONNECTION EXAMPLES Module +Vcc Configurable analog inputs * Note 1 GENSYS COMPACT PRIME * Note1: Analog inputs can be used with resistive sensors (max. range 0-500 Ohms), with external 20mA current transducers fitted with a 30-ohm 1/4 Watt resistor or as additional digital inputs ** Note2: Ensure engine body and 0Vcc are connected in case of use of a single-wire sensor *** Note3: The common analog input terminal must have a direct connection to the –Batt terminal of the controller PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS

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GENSYS COMPACT PRIME Configurable digital outputs J1 Fuel valve / Spare Starter / Spare * Note1: Maximum output current is 1.8 Amps ** Note2: External relay recommended for starter & fuel valve controls PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS

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GENSYS COMPACT PRIME Breaker control outputs J3 * Note 1 RELAY 2 BREAKER CLOSE * Note 1 RELAY 1 BREAKER OPEN Opening coil Closing coil * Note1: Default functions, adjustable via PC software PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS

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GENSYS COMPACT PRIME ENGINE PICK UP EXTERNAL * Note1: Refer to the engine technical sheet to set the number of teeth PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS

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GENSYS COMPACT PRIME Voltage control output Speed control output SPEED REGULATOR VOLTAGE REGULATOR * Note1: Settings vary upon the type of regulator used. Refer to the technical sheet for more information PAGE GENSYS COMPACT PRIME HMI / CORE FIRST RELEASE STANDARD WIRING SCHEMATICS Speed & voltage control 13

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GENSYS COMPACT PRIME TO OTHER MODULES ** Note 2 * Notel: Embedded 120-ohm resistance to be bridged to CAN H terminal on first and last bus module only ** Note2: CAN 1 is dedicated to inter-module communication. CAN options are available on CAN2 GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS

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GENSYS COMPACT PRIME Distance between node and module should not exceed 30 centimeters Notel: Bus end 120-ohm resistor to be placed between CAN L and CAN H terminal on last equipment only GENSYS COMPACT PRIME HMI / CORE STANDARD WIRING SCHEMATICS

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