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battery-chargers-range-technical

battery-chargers-range-technical
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battery-chargers-range-technical

Product catalog summary
Common Features
  • Mounting: Install in a pollution degree 2 environment, vertically on a DIN rail, ensuring clearances for heat dissipation.
  • Definitions: Key terms include inrush current, setup time, rise time, hold-up time, temperature coefficient, leakage current, charger efficiency, battery capacity, and float voltage.
  • Safety Issues: Installation and servicing should be performed by qualified personnel to prevent electric shock, explosion, or arc flash.
  • Charge Curve: Describes the charging process with recommended float and boost voltages for different battery types.
  • Derating: Performance may degrade beyond specified limits due to low AC voltage or high temperatures.
  • Paralleling Chargers: Recommended for increased output currents or redundancy, with Schottky diodes necessary except for the BP+ range.
BPR (Compact) Range
  • Protections: Includes overcurrent, short circuit, overvoltage, and undervoltage protections. A Schottky diode is recommended to prevent reverse power.
  • Connections: Use copper wires that can withstand at least 80°C and ensure secure connections to prevent poor contact.
  • Comparison of Models: Specifications for BPR 0324S and BPR 0512S models include output current, voltage, power, and efficiency.
Specifications
The document outlines technical specifications for various models of battery chargers, including BP and BPR B ranges. Key parameters include operating temperature, humidity, storage conditions, dimensions, weight, and MTBF (Mean Time Between Failures). The chargers are designed to operate within specific voltage and current ranges, with protections against overcurrent, short circuit, overvoltage, and over temperature.
Protections
Both BP and BPR B ranges feature multiple protection mechanisms, including constant current limiting for overcurrent protection, automatic restart for short circuits, and voltage limiting for overvoltage scenarios. Over temperature protection is achieved through temperature switches, and polarity reversal protection is provided by a Schottky diode.
Connections and Installation
Detailed instructions are provided on recommended wire types, cross-sections, and tightening torques for terminal screws. The importance of using fuses on the output to prevent damage is emphasized, with specific fuse ratings suggested for different models. Installation also requires breakers or fuses on the AC side.
Power Factor and Efficiency
Models like BP1024M and BP2024M are highlighted for their power factor correction capabilities, with active and passive PFC functions to reduce harmonics and improve efficiency. Typical efficiency percentages for each model are specified.
Model Comparisons
The document compares various models within the BP and BPR B ranges, detailing their output current, voltage ranges, rated power, and hold-up times. Information on input voltage and frequency ranges, inrush current, and leakage current is also provided.
Operational Guidelines
For the BPR B range, the document describes the boost capability for quick charging and maintenance of batteries, including a procedure for connecting and operating the chargers, with options for manual or automatic boost activation.
Warnings and Recommendations
Warnings are issued regarding the necessity of installing fuses on the output and the potential damage from not following instructions. Specific tools and procedures are recommended to ensure proper installation and operation.
Specifications
- Vibrations: 10 min/cycle, 60 min, Component: 2G @10…500Hz across 3 axes. Mounting clip compliant with IEC60068-2.6.
- Isolation: At 500 VDC, 25°C, 70% RH, resistance >100 MΩ between input, output, and front ground.
- Maximum Voltage: 3k VAC between input & output, 2k VAC between input & ground, 0.5k VAC between output & ground.
Company Information
CRE TECHNOLOGY, located in Sophia-Antipolis, France, provides engine and generator solutions for over 25 years, specializing in engine control, generator protection, and paralleling. They serve industrial, marine, and defense sectors and aim to expand their distribution network and product portfolio.
Contact Information
- Phone: +33 (0)4 92 38 86 82
- Fax: +33 (0)4 92 38 86 83
- Website: www.cretechnology.com
- Email: [email protected]
- Technical Support: +33 (0)4 92 38 86 86 (office hours: 8.30AM - 12AM / 2PM - 6PM GMT +1), [email protected]
- Skype: support-cretechnology.com (voice only)
Distribution and Account Information
CRE TECHNOLOGY offers a responsive website for smartphones and tablets, allowing users to access product information and personal account data. Users can view business rates and fill carts with desired products. The company encourages becoming a distributor to broaden their reach.
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Catalog excerpts

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Technica l addend um www.crejechnolocy.com

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Technical addendum This document is intended to help understand our Product information and technical documentations, and make informed choices. It starts with installation hints. COMMON FEATURES Mounting Only install the charger in a pollution degree 2 environment (dry, well‐ventilated locations). Hang the charger vertically with the input terminal strip at the bottom. To fasten the charger on the 35 DIN rail (7.5 or 15): 1. Tilt the charger slightly rearwards 2. Fit the charger over top hat rail 3. Slide it downward until it hits the stop 4. Press against the bottom for locking 5. Shake the...

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Technical addendum By design our chargers are category II regarding the installation. As illustrated for home and factory, the risk of electrical shock is higher upstream in the distribution system, especially if the location is lightning-prone: CAT II: all outlets at more than 10m from CAT III or 20m from CAT IV If the category III or IV is required, a surge protection device must be added. Ask our customer service for advice. 1.2 Definitions The individual technical documentations specify various characteristics, such as  Charger inrush current: at power-on, a large pulse current is draft...

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Technica l addend um www.crejechnolocy.com Connect the protective earth to ground. Isolate the charger from the AC source, before connecting or disconnecting a battery. Do not open the charger. Never charge a frozen battery. Due to a charge imbalance risk, avoid charging batteries in parallel. This table is given for information only; check with the battery manufacturer. To function as a "float charger" which senses the reduction in charging current and reduces the charging voltage, implement a boost strategy with a BPR B charger (see BPRB range/Overview); an external logic must remove the boost...

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Technical addendum Derating The performance might downgrade beyond the specified limits in the technical documentations:  AC voltage below lower limit: Example: BP0524M (the AC voltage limit is 85V or 170V depending on the position of a switch)  Temperatures above the limits: NOTE General outlines are shown here. To see the accurate curves, refer to the specific Product information.

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Technical addendum Paralleling chargers For a better availability or to increase the output currents, it is advised to parallelize several chargers. Except for BP+ range (where the diode is built in), Schottky diodes must be installed so that there is no reverse current and harmonics do not add. Redundancy is also possible. The diode SBX 2550 is connected between the terminals of a DIN terminal module. The kit includes the module and the diode. The chargers are hooked up as follows (in this case, AC inputs are L1-N): L1 For an optimal charge: 1. Adjust to identical voltages on both chargers (at...

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Technica l addend um www.crejechnolocy.com Diagram block: A DC OK isolated relay output is activated in event of any fault. It is an NO contact. 2.1 Protections A Schottky diode must be installed on the output (positive terminal) to prevent reverse power in the case the battery has a higher voltage. It might result from a power outage: then the relay opens, the led goes off (unless there is no diode). The battery higher voltage might also be due to the charge by a charge alternator of a generator. Internal protections: • Overcurrent: constant current limiting. The charger provides constant current...

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Technica l addend um www.crejechnolocy.com Example of installation (the fuse and fuse module on the right are NOT provided): In this example, the diode is connected to the module on the right, but it can also span across the two smaller modules. AC side: install a fuse or a breaker on the input. The AC currents, and inrush currents in cold start, show in the data sheets. We suggest the following: Make sure that all strands of each stranded wire enter the connection terminal and the screw terminals are securely fixed to prevent poor contact.

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BPxxxx 9 0020 b en Technical addendum 2.3 Comparison of the various models

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Technica l addend um www.crejechnolocy.com OVP = Over Voltage Protection OTP = Over Temperature Protection by temperature switch (detection on one or both sides of the transformer) Leakage current: the Y capacitors between I/P and FG cause some leakage current flow from line or neutral to the case; the leakage current to the case is not dangerous. A proper connection to ground discharges the case. 3.1 Protections A Schottky diode must be installed on the output (positive terminal) to prevent reverse power in the case the battery has a higher voltage (due to input outage [the led goes off unless...

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Technica l addend um www.crejechnolocy.com AC side: insert a breaker or fuse. The AC currents, and inrush currents in cold start, show in the data sheets. We suggest the following: Dual phase input in Wye connection: use of only two phases 3.3 Power factor The power switching generates harmonics and the capacitors do not absorb currents in phase with the source. Use BP1024M or BP2024M when the power factor is a concern: • BP 1024M features an active PFC function; the block diagram is similar to the one of the BPRB range (without UVP, see further). This results in a high power factor. • BP 2024M...

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Technica l addend um www.crejechnolocy.com * Derating from 55°C @230 Vac, from 40°C @110Vac ** 2 kV for BP 4024T

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Technica l addend um www.crejechnolocy.com I/P = Input, FG = Front Ground OCP = Over Current Protection OVP = Over Voltage Protection OTP = Over Temperature Protection by temperature switch (sensor in air) Leakage current: the Y capacitors between I/P and FG cause some leakage current flow from line or neutral to the case; the leakage current to the case is not dangerous. A proper connection to ground discharges the case. 4.1 Protections The integral Schottky diode prevents reverse power in the case the battery has a higher voltage (due to input outage [the led goes off], or due to the charge...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.