Handbook

Handbook
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Handbook

Product catalog summary
Introduction
The document describes a semi-positive displacement rotary piston flow transducer, type KPO, designed for detecting small liquid volumes. It uses a magnetically controlled switch to convert piston movements into impulses for remote electronic counting and control devices.
Installation
Location of Meter: The meter should be installed in a vertical pipe section to prevent registration errors from piston settling. It should be placed upstream of any flow control device to avoid free discharge and minimize erroneous readings.
Preparation of Pipework: Ensure proper unions or flanges are fitted, the pipeline is free of debris, and the meter is protected from excessive hydraulic shock.
Electrical Connections: Use screened cable for connections, with a maximum length of 100 meters recommended.
Maintenance
Dismantling: Isolate and drain the meter, remove the REED switch, and dismantle for cleaning without using abrasive materials.
Inspection and Assembly: Inspect for wear, replace damaged parts, and ensure proper reassembly.
Operation
Commissioning: Slowly purge air from the meter after installation or shutdown, ensuring operation within specified limits for accurate measurement.
Technical Specifications
The document provides details on meter dimensions, weight, materials, and available models with specific flow rates and pulse outputs.
Associated Equipment
Filters, valves, and pumps should be selected to prevent meter damage and ensure accurate operation. Air separation devices are recommended if entrained air is present.
Hygienic Design
The meter is suitable for brewing, distilling, food, drinks, and pharmaceutical industries due to its hygienic design and self-flushing action.
Cleaning in Site
Recommendations include avoiding excessive temperatures and ensuring cleaning fluids do not corrode the meter.
Fault Finding
If malfunctions occur, check the indicator, interconnection cable, and reed switch operation. Possible issues include fractured pistons, foreign particles, or excessive temperature operation.
Additional Instructions
Ensure compliance with ATEX marking and control specified data during operation.
Explosion Hazard Warning
This section emphasizes the importance of following instructions to prevent severe injury or death, supplementing the general instruction manual.
Notes
  • Note 1: Consult specific instructions for additional accessories attached to the meter.
  • Note 2: Assemble all meters with additional specified precautions.
ATEX Instructions and Information
This section likely contains guidelines and information related to ATEX compliance, crucial for equipment used in explosive environments.
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Catalog excerpts

Handbook-1

INSTALLATION, OPERATION AND MAINTENANCE MANUAL OF METERS CRAIND IMPIANTI s.r.t. Via Sandro Pertini 25/27 - 26019 Vailate (CR

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Handbook-2

INTRODUCTION A semi positive displacement rotary piston flow transducer type KPO is situated in the liquid line, which detects the transfer of very small volumes of liquid. A magnetically operated switch converts the piston movement irato impulses which are transferred along Mn screened wire to remote electronic counting/control devices. Location of Meter. It is recommended that the meter be fitted irato a vertical section of the pipe run wherever possible. With the meter fitted irato horizontal pipe, it is possible that errors in registration can be caused by the settling of the piston due to...

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Handbook-3

6. REED swc can . . _ . „ „ in . _ provided. ■ Excessive tightening of the reed switch securing screws should be guarded against at all times. • Meters should not be fitted systems which are subj ected to any excessive hydraulic shock, or damage to the meter internals may result. Electrical Connections. Electrical connections between the meter and the indicating of control instrument shall be made using screened cable. The reed switch assembly is provided with a short length of flying lead. The reed switch is encapsulated in hermetically epoxy resin. The switch withstand temperature up 100°C...

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Handbook-4

• Invert the meter and repeat. • Remove barrier plate from the slot in the body. Having completely dismantled meter al/ components may be thoroughly washed in warm soapy water. On no account should abrasive materials be used to clean the meter parts as meter accuracy relies upon the maintenance of controlled clearances. Inspection and Assembly • Inspect the barrier plate for wear, which if present will manifest it self in the form of "waisting or hollowing of the barrier surface. Any reduction in barrier thickness will permit the passage of un measuring liquid. If in doubt a new barrier should...

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Handbook-5

OPERATION Commissioning immediately after installation or after long periods of shut down the meter must be slowly purged of air. This is most effectively achieved by allowing the liquid to be metered !o flow through the meter at a slowly increasing rate until the maximum through put is achieved The inter is now ready to be put fin to service and will accurately in measure all liquid passing through it, provided it is not operate outside the limits. CRAIND IMPIANTI s.r.l. j/i^androPertin^S^T^Ml^ailat^C^ Tot 02.54621131. o, - rax 02 5450303 www.csatno rt • E-mat crancfriciainaji

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Handbook-6

TYPICAL ACCURA CY CURVE © CRAIND IMPIANTI s.r.l. Via Sandro Pertini 25/27 - 26019 Vailate (CR

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Handbook-7

8) Reed Switch Pag.6 © CRAIND IMPIANTI s.r.l. j/i^androPertin^S^^MigVailat^C^ Tol 02.5462113 r. a, - Fax 02 5450303 www.CfOlndLit - £ ma4: crand>iiciainciit

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Handbook-8

fl- Spare parts It is recommende that the following parts be held in stock as spares: N. piston N. 1 Reed switch N.2 roller (only for 2" and 3"meters) N.1 barrier plate N.2 'O"rings seal ASSOCIATED EQUIPMENT Filters In order to guard against seizure of the meter working parts, due to the ingress of oversized particles too large to be swept through the meter, it is recommended that filter be fitted up-stream of the meter to filter out particles in excess of 0,1 mm in diameter. For further infomation do not exitate to contact our Technical Department in CRAIND IMPIANTI Valves Remotely controlled...

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Handbook-9

The body components (s.s. version) are manufactured from AISI 316 stainless steel and are ready dismantled for maintenance and cleaning. Due to the hygienic design and self-flushing action, the mete, lends itself to in-line steam sterilization. As a result the CRAIND IMPIANTI KPO meter is used in a wide renge of applications in the brewing, distilling, food ,drinks and pharmaceutical industries. CLEANING IN SITE When a system is to be cleaned in place, sterilized or purged without removal of the meter from the line, it is advisable to provi de the meter with a by-pass to prevent damage occurring...

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Handbook-10

e ATTENTION:* It is very dangerous to empty the mete, by using air, nitrogen or steam. If it !s necessary be very careful during the operation. Moment emptying will inevitably damage the piston TECHNICAL CARATTERISTCHS AND MATERIALS emitted pulses number is theoretical and it refers to water PISTONS MATERIALS: PTFE - PVC -ALLUMINIO - PIK MOD. " O.R MATERIALS:VITON - Pl I-E - EPDM -NITRILE SENSOR TYPE following types of sensor are available • REED • HALL EFFECT • HALL EFFECT Pag.9 CRAIND IMPIANTI s.r.l. j/i^androPertin^S^T^Ml^ailat^C^ To! 02.5462113 r. o, - Fax 02.5450303 www.c:alna ft - £...

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Handbook-11

FIG.1 The piston is over the inlet port, the inflowing liquid has entered the incide wall of the piston and is causing it to start its semi-rotary movement, sliding down the division piece, displacing the neutral liquid which becomes the out owing liquid as it is expelled through the outlet port. FIG.2 Shows the above operation taking place with the inflowing liquid both inside and outside the piston FIG.3 Shows the inflowing liquid on the inlet ride of the chamber with the neutral liquid on the incide of the piston and with the out owing liquid passing to the outlet port. FIG.4 Shows the completion...

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Handbook-12

Check the operation of the reed switch by: Remove the reed switch assembly from the meter and connect a battery ohm meter. Pass a normal magnet across of the reed switch and if the resistance changes from at least I mega ohm to less than I ohm due to the movement of the magnet, the reed switch is operative. ■ To check that the piston is rotating whilst liquid is flowing: 1) Hold an ordinary magnetic compass near the reed switch recess in the meter body. If the needle oscillates wildly the piston is moving. 2) A visual ( check can be made on the quantity of liquid flowing through the system with...

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Handbook-13

ATEX: ADDICT ISTRUCTIONS AND IN FORMATION This addict istructions and informations completate the istruction’s manual and the standard’s service. 1- What operating features have Your equipment? 1.1 - Marking and esplications. All of Yours equipment have this label CRAIND IMPIANTI s.r.l. j/i^androPertin^S^T^Ml^ailat^C^ tut 02.54621131. a, - Fax 02.5450303

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.