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Versatile Capping Machine

Versatile Capping Machine

Versatile Capping Machine

Product catalog summary
Overview
The Versa Cap is a high-performance straight-through capping machine designed to handle a wide range of cap shapes and sizes. It is engineered for ease of operation, adjustment, and minimal component use, ensuring versatile and high-quality capping.
Design and Features
  • Rapid changeover capability with minimal cap size change parts.
  • Handles cap sizes ranging from 13-38mm to 38-70mm with a single sorter, chute, and adjustable chute end.
  • Adjustable cushioned gripper belts accommodate various container sizes and shapes without timing stars or feed screws.
  • Photoelectric sensors detect missing caps and monitor cap backlog.
Operating Principle
  • Uses two pairs of rotating wheels for torquing.
  • Supports continuous thread or snap-on closures, both plastic and metal, with sizes from 13mm to 70mm.
  • Handles container diameters from 38mm to 180mm and heights from 63mm to 380mm.
  • Capable of processing up to 250 containers per minute.
Technical Specifications
  • Conveyor: Delrin chain, 114mm width, 240cm length, height adjustable from 812mm to 914mm.
  • Electrical: 230 Volt, 3 Phase, 60 Cycle, NEMA 12 Standard.
  • Dimensions: Set up - 2.4m x 0.9m x 2.3m; Crated - 3.0m x 1.3m x 2.5m.
  • Weight: Net - 900 kg; Gross - 1080 kg.
Standard Features
  • Fully automatic operation with rotary vertical cap sorter and feeder.
  • Stainless steel cap chute and conveyor with variable speed drive.
  • Photoelectric cap chute sensor and Lexan plastic guarding.
Options & Accessories
  • Increased hopper size, vibratory or centrifugal sorters, additional cap chute end, and cap stabilizer.
  • Automatic wear compensation for tightening disc stations and elevation screws for quick height adjustment.
  • Special packages for corrosive environments and irregular cap shapes.
Special Adaptations
The Versa Cap can be integrated with high-speed Cozzoli rotary fillers in a monoblock design, offering a compact and cost-efficient filler/capper combination. It supports snap capping, overcapping, and fitment inserting.
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Catalog excerpts

Versatile Capping Machine-1

This high-performance straight through capper is designed to handle a wide range of cap shapes and sizes. It is easy to run, easy to adjust and uses a minimum of components to provide versatile, high quality capping. The Versa Cap is designed for rapid change over by using a minimum of cap size change parts. One sorter, chute , and adjustable chute end can handle most caps in either the 13-38mm or 38-70mm size range. A simple quick-change adjustable chute end that snaps into position without tools is needed for each major cap size variation.

 Open the catalog to page 1
Versatile Capping Machine-2

OPERATING PRINCIPLE Cushioned gripper belts are adjustable to move containers of nearly any size and shape smoothly through the capping operation without the need for timing stars or feed screws. Caps are positioned from a chute in the cap escapement assembly, picked up by the container neck finish and positioned for tightening. An independently driven overhead assembly with matching sets of polyurethane discs assures tight capping. The first set of discs gives caps a quick initial twist. The next set of discs draws the cap onto the container neck. The cap sorter, tightening discs, and machine/conveyor...

 Open the catalog to page 2
Versatile Capping Machine-3

* Larger sizes can be accomodated. ** Other electricals available. Please consult factory. OPTIONS & ACCESSORIES STANDARD FEATURES Fully automatic operation Rotary vertical cap sorter and feeder with pinsorting wheel Stainless steel cap chute Custom designed cap chute spacers Adjustable cap chute end with cap stabilizer and wiper One set of bottle gripper belts synchronized to conveyor drive Stainless steel conveyor with 4.5" (114.3mm) Delrin plastic flat top chain with variable speed drive Aluminum top cabinet plate Two sets of tightening stations Photoelectric cap chute sensor to control cap...

 Open the catalog to page 3
Versatile Capping Machine-4

SPECIAL VERSA CAP ADAPTATIONS The Versa Cap can be used as a mono-capper in conjuntion with any high-speed Cozzoli rotary filler in a monoblock design. Combined drives and controls result in a compact, space-saving, cost efficient filler/capper combination which is easy to operate, changeover and maintain. Snap capping, overcapping and fitment inserting can also be readily accomplised on the versatile Versa Cap

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.