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Ampoule Filling and Sealing

Ampoule Filling and Sealing

Ampoule Filling and Sealing

Product catalog summary
Overview: The FPS series is a compact ampoule filling and sealing monoblock machine designed for simplicity, operational reliability, and minimal maintenance. It features an unscrambler, flushing, and filling stations, utilizing Cozzoli's patented sliding tube valve and stainless steel syringes.
Specifications: The machine can fill products with outer diameters up to 1 inch (25.4mm) at full speed. Ampoules ranging from 25.4mm to 28.6mm can be handled by alternate indexing. The FPS series includes models FPS1-OS-SSS, FPS1-SS, FPS2-SS, and FPS2CA, each with varying functions, syringe sizes, fill volumes, and valve assemblies.
Functions and Capabilities: The machine performs functions such as fill/flame seal, unscramble/flush/fill, and flush/flame seal. It supports a minimum/maximum syringe size of 1ml to 30ml and a fill volume range of 0.1ml to 33ml. The sealing type includes pull seal or tip seal with a Venturi burner assembly and ampoule rotating rollers.
Gas and Oxygen Flow: The oxygen flow rate ranges from 1 to 4 liters per minute, while the gas flow rate ranges from 0.5 to 2 liters per minute, depending on the model. Proper blending of oxygen and gas is crucial for effective sealing, and the machine can be equipped with a dual flow meter assembly for visual indication.
Container Specifications: The machine handles glass tubes and ampoules with a container diameter range of 6.4mm to 25.4mm and a maximum container height of 177.8mm. Production rates vary from 15 to 120 containers per minute, depending on the model.
Adjustments and Options: Fill volume adjustments are made via a calibrated sector arm, with volumetric accuracy of +/- 0.5%. Bottom-up filling is facilitated by cams with 2-inch or 5-inch strokes. Optional parts are available for handling vials and other sizes, with production rates potentially halved for larger diameters.
Notes: Specifications are subject to change without notice, and consultation with Cozzoli is recommended for sealing heights outside the specified range or for handling other sizes with optional change parts.
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Catalog excerpts

Ampoule Filling and Sealing-1

FPS - AMPOULE FILLING AND SEALING FPS -series is a compact ampoule filling and sealing monoblock machine; featuring an AMPOULE FILLING AND SEALING The FPS unscrambler, flushing and filling stations filling and for its monoblock machine; featuring an The FPS series is a compact ampouleand is knownsealingsimplicity, operational reliability and minimal flushing and filling unscrambler,maintenance factors. stations and is known for its simplicity, operational reliability and minimal maintenance factors. Utilizing Cozzoli's exclusively patent sliding tube valve, the FPSuses stainless steel syringes and positive head Utilizing Cozzoli'spressure to fill product with outer diameter dimensions up stainless steel syringes exclusively patent sliding tube valve, the FPS uses 1" (25.4mm) at full speed. Ampoule from 25.4mm to 28.6mm can be handled by alternate indexing. and positive head pressure to fill product with outer diameter dimensions up 1"(25.4mm) at full speed. Ampoule from 25.4mm to 28.6mm can be handled by alternate indexing. head pressure to fill product with outer diameter dimensions up to 1” (25.4mm) at full speed. Ampoules from 25.4mm to 28.6mm can be handled by alternate indexing.

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Ampoule Filling and Sealing-2

Functions Performed Fill/Flame Seal Number of Filling Syringes Min/Max Syringe Size Min/Max Fill Volume Number of Valve Assemblies Flushing With Inert Gas Flush, Fill, Flush (1 ) Can be supplied for fill/flush or flush/fill/flush (2) Optional parts are available for vials from 25.4mm (1”) up to 28.6mm (1 1/8”) in diameter-production rates will be halved. (3) Optional parts are available for handling vials. (4) Consult Cozzoli for sealing heights outside this range. Since the blending of proper amounts of oxygen and gas is important for effective sealing of the ampoule, this machine can be optionally...

 Open the catalog to page 2
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