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COVAL
GLOBAL CATALOG US

GLOBAL CATALOG US

Product catalog summary

Overview
COVAL is a global leader in advanced vacuum automation components and systems, offering innovative solutions for various industrial applications. The company is ISO 9001:V2015 certified, emphasizing technical excellence, innovation, and customer satisfaction.

Company Profile
COVAL is headquartered in France and operates globally through subsidiaries and authorized distributors. It serves multiple sectors, including packaging, food, automotive, and aeronautics.

Product Offerings
The catalog includes vacuum pumps, suction cups, and other components designed for efficiency, compactness, and ease of integration. Products are supported by technical services and a mobile application for easy access to 3D models and technical data.

Innovation and Quality
COVAL focuses on continuous innovation and quality improvement, collaborating with research centers and universities. The company has received several awards and certifications for its products.

Energy Efficiency
COVAL's products incorporate energy-saving technologies like the Air Saving Regulator (ASR) and Air Saving Control (ASC), which significantly reduce energy consumption.

Customer Support
COVAL offers comprehensive support services, including technical phone support and customized solutions to meet specific application needs.

Industry Solutions
The company provides specialized solutions for industries such as packaging, with products like suction cups and vacuum pumps tailored to various specifications.

Conclusion
COVAL positions itself as a "Vacuum Manager," offering not just products but comprehensive solutions that enhance productivity, safety, and energy efficiency across various industries.

Vacuum Handling Solutions
This document provides a comprehensive guide to COVAL's vacuum handling solutions, focusing on vacuum grippers, pumps, and suction cups tailored for various industries such as food processing, automotive, aeronautics, and plastics. The document emphasizes safety, efficiency, and energy savings in handling operations.

Vacuum Grippers
Vacuum grippers are designed for handling multiple products or packages simultaneously. Key models include MVG, CVG, and CVGC, each offering unique configurations and materials for specific applications.

Vacuum Pumps
COVAL's vacuum pumps are noted for their compactness, intelligence, and low energy consumption. Notable series include LEM, LEM+, LEMAX, LEMAX IO, LEMAX+, LEMCOM, and CMS HD, each designed for specific material handling needs.

Suction Cups
Suction cups are available in various models to meet specific industry needs, including silicone suction cups for food compliance and special suction cups for specific applications like bakery and egg-handling.

Industry Solutions
COVAL provides solutions for food processing, automotive, aeronautics, and plastics industries, focusing on versatility, safety, productivity, and cost reduction.

Energy Savings Technologies
COVAL integrates energy-saving technologies such as ASR and ASC to optimize vacuum handling systems, achieving up to 90% energy savings.

Communication and Integration
COVAL's vacuum pumps support advanced communication technologies like IO-Link and fieldbus systems, facilitating easy integration and real-time communication for enhanced machine flexibility and diagnostics.

Conclusion
COVAL continues to innovate and expand its product offerings to meet the evolving needs of various industries, ensuring efficient and reliable vacuum handling solutions.

Suction Cups Overview
Suction cups are categorized by their design and application, including those with 2.5 bellows, long stroke, high-performance, and foam ring seals. They are used in various industries for handling objects efficiently.

Vacuum Pumps Overview
Vacuum pumps are essential for creating the necessary suction in industrial applications. The document outlines different types of vacuum pumps, including rotary and venturi pumps, and their specific uses.

Vacuum Handling Guide
This section provides guidelines on vacuum handling, including the phases of vacuum handling (approach, gripping, release) and the importance of selecting the right vacuum level based on the material's porosity.

Vacuum Generation Technologies
The document explains the technologies behind vacuum generation, focusing on continuous vacuum using rotary pumps and intermittent vacuum using venturi pumps.

Installation Process
The installation process involves selecting the appropriate suction cups, choosing the right vacuum generator, and identifying additional components for connection and control.

Chapter 1: Suction Cups

Selection Guide: Discusses the parameters for choosing the right suction cup based on the shape, material, surface condition, weight, temperature, and direction of gripping of the load.
Types of Suction Cups: Includes flat suction cups, suction cups with bellows, and high-performance suction cups, each suited for different applications and load types.
Force Calculation: Explains the theoretical and actual force calculations for suction cups, considering factors like vacuum level and safety factors for horizontal and vertical gripping.
Materials and Properties: Details the properties of various materials used in suction cups, such as nitrile, silicone, natural rubber, and polyurethane, including their temperature resistance and compatibility with food.

Chapter 5: Venturi Selection and Configuration

Provides guidance on choosing and configuring a venturi from the catalogue, covering vacuum pumps and auxiliary components essential for reliable installation.

Auxiliary Components: Highlights the importance of peripheral components in a vacuum network to ensure reliable installation and prevent increased energy consumption and noise.

Technical Data and Specifications:

Diameters and Internal Volume: Discusses the impact of suction cup diameter and internal volume on gripping force and vacuum cycle efficiency.
Temperature Range: Outlines the temperature ranges for different materials, emphasizing the importance of using suction cups within their specified temperature limits to avoid damage.

Fitting Options: Describes various fitting options for suction cups, including barbed fittings, removable fittings, factory-crimped fittings, and pressed fittings, each offering different advantages in terms of mechanical grip and vacuum sealing.

Conclusion: The document serves as a detailed guide for selecting and configuring suction cups and auxiliary components, providing essential information on material properties, force calculations, and fitting options to optimize vacuum system performance.

Specifications: The suction cups are available in various models and materials, including nitrile, silicone, natural rubber, and SITON®. They are designed to handle different surfaces and materials, such as wood, metal, and flexible packaging.

Applications: COVAL's suction cups are tailored for specific industries and applications, including food processing, packaging, delicate handling, and heavy load handling.

Materials and Standards: The document emphasizes the use of food-safe materials and compliance with FDA and CE standards, ensuring safety and reliability in food-related applications.

Technological Features: The suction cups incorporate advanced features such as integrated sensing valves, stainless steel grills to prevent deformation, and foam rings for gripping uneven surfaces.

Conclusion: COVAL offers a diverse range of suction cups designed to meet the specific needs of different industries. Their products are characterized by high precision, durability, and adaptability, making them suitable for a wide range of applications from delicate food handling to heavy industrial use.

Specifications: The suction cups are categorized into different series such as VSAB, VSAG, and VSAJ, each designed for specific applications. The document lists dimensions for each series, including diameter, height, and deflection.

Fittings and Configurations: The document details various fitting options, including male (M) and female (F) fittings, with different thread sizes like M5, M6, G1/8", and G1/4".

Applications and Recommendations: The suction cups are recommended for gripping concave or convex products and are suitable for handling sensitive items due to the cushioning effect of the bellows.

Diagrams and Tables: The document includes diagrams illustrating the assembly of suction cups and fittings. Tables provide detailed measurements and characteristics of each suction cup model.

Materials and Construction: The fittings are made from materials such as aluminum and brass, with some options featuring nickel-plating for enhanced durability.

Specifications: The document provides detailed specifications and options for COVAL's VSBO and VSBO+ series bottle suction cups, designed for handling bottles in various industrial applications.

Features: VSBO+ suction cups feature anti-slip cleats for handling bottles in humid environments and integrated seals for easier mounting.

Applications: Designed for handling 75 ml and 750 ml bottles from the side during vertical or horizontal gripping.

Ordering Information: Part numbers are provided for complete suction cups and spare parts, with options for different reinforcement types and gripping interfaces.

Suction Cup Models and Applications
VBO Suction Cups are designed for gripping bottles by the punt, particularly in the wine sector. They feature a modular design with a nitrile bellows suction cup and silicone gripping disc for flexibility and sealing.

Materials and Characteristics
The suction cups are made from various materials including nitrile (NBR), natural rubber (NR), silicone (SI), and polyurethane (PU), each chosen for specific properties like flexibility, durability, and food compatibility.

Accessories and Fittings
Coval offers a range of accessories to optimize the use of suction cups, including nozzle fittings, spring extensions, and feeder systems.

Conclusion
The document serves as a comprehensive guide for selecting the appropriate suction cup model based on specific industrial needs, providing detailed specifications, material options, and accessory compatibility to ensure optimal performance in various applications.

Suction Cup Characteristics
The document provides detailed specifications for suction cups, including dimensions in millimeters and materials used. The suction cups are designed for horizontal handling of heavy loads or objects with uneven surfaces.

Fittings and Accessories
Various fittings are available for the suction cups, including internal threads and different models like ring and cap fittings.

Spring Systems
The TS series spring systems are recommended for horizontal handling of parts at different levels.

Anti-Rotation Systems
The TSOP and TSOG series are anti-rotation spring systems designed for precise handling.

Level Compensators
These systems are used for handling parts at different levels, compensating for height differences between suction cups.

Mounting Extensions
The L series extensions allow for gripping on various levels using the same installation plate.

Miscellaneous Gripping Solutions
The document discusses solutions for multi-suction cup installations, including independent ejectors and flow control fittings to optimize vacuum performance even when some suction cups are not covered by the product.

Flow Control Fittings
These fittings are designed for installations with multiple suction cups connected to a single vacuum generator, optimizing the size of the generator by reducing flow loss.

Mechanical Feelers
Mounted on VP series suction cups, these feelers block the vacuum path until actuated by an object.

Axial Ball-Joints
Recommended for gripping rounded or rotating products, these ball-joints allow suction pads to rotate 360° and incline up to 15°.

Piloted Vacuum Valves
These valves maintain vacuum in suction cups during emergencies or malfunctions.

Foam Strips
Used for gripping uneven surfaces, these strips are available in nitrile and natural rubber.

Vacuum Pumps Overview
Vacuum pumps operate on the Venturi principle, generating vacuum by pressure drop.

Choosing a Vacuum Pump
The choice depends on the internal volume of suction cups and network, and the leakage rate.

Comparison of Vacuum Pumps and Air Amplifiers
Different types of vacuum pumps and air amplifiers are compared based on their optimal usage zones and applications.

COVAL’s Family of Intelligent Vacuum Pumps
COVAL offers intelligent vacuum pumps with features like vacuum control, blow-off control, and energy-saving technologies.

Overview
This document provides a comprehensive overview of COVAL's range of intelligent vacuum pumps, micro ejectors, and vacuum cartridges.

Micro Ejectors / Vacuum Cartridges
The document outlines five models of micro ejectors with nozzle diameters ranging from 0.5 to 1.4 mm and suction flow rates between 0.25 to 2.26 SCFM.

Heavy-duty In-Line Ejectors
These come in two sizes with nozzle diameters from 1.2 to 2.7 mm and suction flow rates from 1.45 to 7.59 SCFM.

Controlled Vacuum Cartridges
These cartridges include integrated pilot control solenoid valves for regulating vacuum, ensuring high reactivity for ultra-fast applications.

Intelligent Vacuum Pumps
The document describes mini vacuum pumps with integrated Air Saving Regulators (ASR) and Air Saving Control (ASC) for energy efficiency.

Heavy Duty Communicating Vacuum Pumps
These pumps feature high suction flow rates and are equipped with digital interfaces like IO-Link and NFC for easy setup and operation.

Air Amplifiers
Operating on the COANDA effect, these amplifiers are recommended for gripping lightweight, porous products and transporting small objects.

Evacuation Time and Weight
The document includes detailed tables showing evacuation times per liter at different vacuum percentages and the weight of various models.

Overview: The document provides detailed technical specifications and applications for various vacuum ejectors and cartridges, specifically the VR, GVR, and CVP series.

Specifications:

VR Series: Includes models VR05, VR07, VR09, VR10, VR12, and VR14. These are heavy-duty in-line ejectors that can be mounted directly on suction cups.
GVR Series: Micro ejectors designed for compact and lightweight applications.
CVP Series: Vacuum cartridges available in two sizes, with nozzle diameters ranging from 1.2 mm to 2.7 mm.

Applications:

These devices are adaptable to all industries, offering features like reduced gripping time, direct installation on suction cups, and excellent mechanical resistance.

Additional Features:

Options for vacuum or blow-off switches, silencer integration, and customized materials like stainless steel or plastic.

Performance Data:

Data curves provided for vacuum generated, air consumed, and suction flow rate across different models and configurations.

Overview: The document provides detailed technical specifications and implementation guidelines for COVAL's controlled vacuum cartridges (CVPC) and blow-off cartridges (CBP), along with associated accessories and vacuum pumps.

Controlled Vacuum Cartridges (CVPC):

CVPC series cartridges are designed for controlled vacuum applications, featuring various models with different specifications.

Controlled Blow-off Cartridges (CBP):

CBP series cartridges are designed for quick release and reduced cycle times, featuring a compact design and electro-pneumatic control valve.

Vacuum Pumps:

The document describes various vacuum pump models, including GVP series, with different nozzle diameters and vacuum levels (50%, 75%, 85%).

Accessories and Options:

Mounting accessories include flange and threaded ring options, with additional silencer options for noise reduction.

Conclusion: The document serves as a comprehensive guide for selecting and implementing COVAL's vacuum solutions, providing detailed specifications and options to meet diverse industrial needs.

Overview: This document provides detailed specifications and options for various vacuum pumps and components designed for pneumatic applications, particularly in environments requiring energy efficiency and safety, such as explosive atmospheres.

Specifications:

GVO PSE 100 P: A vacuum switch for pneumatic applications, providing pressure data when a vacuum threshold is reached.

Vacuum Pump Options:

GEMP Series: Energy-saving vacuum pumps with an integrated pressure regulator (ASR) that optimizes supply pressure to 4 bar, reducing energy consumption and noise.

Performance and Characteristics:

Various models offer different nozzle sizes and vacuum levels, with performance curves provided for each.

Applications and Recommendations:

For airtight materials, a high vacuum level (50%-80%) is recommended, while porous materials require a lower vacuum level (30%-55%).

Conclusion: The document outlines a range of vacuum pump options tailored for specific industrial applications, emphasizing energy efficiency, modular design, and ease of maintenance.

Overview: The document provides detailed specifications and configurations for LEMP mini vacuum pumps, focusing on their assembly, components, and operational guidelines.

Specifications: The LEMP vacuum pumps are designed for various applications with a maximum vacuum level of 60% for porous objects and 85% for airtight objects.

Configurations: The pumps can be configured as stand-alone modules or as part of an island assembly.

Exhaust Options: The LEMP pumps can be equipped with an exhaust manifold option (G1/8''-F connection) to add a silencer or transfer exhaust outside the work area.

Mounting Options: The pumps offer various mounting options, including side, front, and DIN rail mounting.

Integrated Features: The pumps include integrated functions such as a pressure regulator, solenoid valves for vacuum and blow-off, a clog-free silencer, and an electronic vacuum switch.

Applications: The LEMP pumps are suitable for both porous and airtight objects, offering compact and lightweight solutions with energy-saving capabilities.

Overview: The document provides detailed technical specifications and assembly instructions for Integrated Mini Vacuum Pumps with Air Saving Regulation (ASR), focusing on the LEM and LEMAX series.

Specifications: The pumps operate with non-lubricated air filtered to 5 microns, with an operating pressure range of 4.5 to 7 bar.

Mounting Options: The pumps can be mounted as stand-alone modules or in island configurations.

Vacuum Control: The document outlines options for vacuum control using Normally Closed (NC) or Normally Open (NO) solenoid valves.

Energy Efficiency: The LEMAX series features Air Saving Control (ASC), which significantly reduces air consumption by automatically stopping air supply once the desired vacuum level is reached.

Assembly and Configuration: The document provides part numbers for assembling islands and stand-alone units, with examples of configurations for different applications.

Additional Features: The pumps include integrated vacuum switches with digital displays for easy monitoring and adjustment.

Applications: The pumps are suitable for handling both porous and airtight materials, such as cardboard, glass, and finished wood.

Overview: The document provides detailed technical specifications and operational guidelines for LEMAX integrated mini vacuum pumps with Air Saving Control (ASC).

Specifications: The LEMAX vacuum pumps operate with a supply of non-lubricated air filtered to 5 microns, with an operating pressure range of 4.5 to 7 bar.

Operational Procedures: The typical ASC cycle involves three stages: gripping, operations on vacuum-gripped products, and release.

Configurations and Components: The document outlines the configurations for stand-alone modules and island assemblies.

Energy Efficiency: The LEMAX IO modules integrate functions for efficient compressed air usage, achieving energy savings of 75% to 99% depending on the application.

Recommendations: For optimal performance, it is recommended to maintain a network pressure of 4 bar in island configurations.

Key Features: The LEMAX pumps feature integrated electronics for real-time communication via IO-Link, allowing for efficient monitoring and control.

Overview of Air Saving Control (ASC) and LEMAX IO Vacuum Pumps

Energy Savings: The Air Saving Control (ASC) system offers significant energy savings, with examples showing 75% savings during object transfer and 99% savings during object holding operations.

ASC Operation: The ASC system operates in three phases: gripping, operations, and releasing.

LEMAX IO Vacuum Pumps: These pumps integrate an ASR venturi regulator, reducing compressed air consumption and noise.

Specifications and Features: The LEMAX IO pumps offer configurable settings, diagnostics, and process data management through IO-Link communication.

Installation and Configuration: The pumps can be mounted individually or in groups, with options for DIN rail mounting.

Integrated Electronics and Diagnostics: The pumps feature integrated electronics for vacuum management, with indicators for vacuum and blow-off status.

LEMCOM Integration: The LEMCOM series integrates vacuum pumps with industrial fieldbus networks, supporting EtherNet/IP and PROFINET.

Introduction
The document discusses the LEMCOM series vacuum pumps by COVAL, which are integrated with advanced technologies to optimize energy consumption and enhance operational efficiency.

Specifications
The LEMCOM series offers two versions: VERSION 60, which provides a maximum of 60% vacuum for porous materials, and VERSION 90, which offers up to 85% vacuum for airtight materials.

Energy-Saving Technologies
The Air Saving Regulator (ASR) and Air Saving Control (ASC) are key features that significantly reduce energy consumption.

Operational Procedures
The LEMCOM module automatically executes the ASC cycle, which includes gripping, operations, and releasing phases.

Configuration and Diagnostics
The LEMCOM system supports remote configuration and diagnostics through a dedicated software package, LEMCOM Manager.

Module Configurations
LEMCOM modules can be configured as stand-alone or in island configurations, with a master module controlling up to 15 secondary modules.

Conclusion
The LEMCOM series vacuum pumps offer a robust solution for industrial vacuum applications, combining energy efficiency with advanced communication capabilities.

Overview: The document provides detailed technical specifications and configurations for LEMCOM and LEM+ series vacuum pumps, focusing on their application in industrial settings.

Specifications: The LEMCOM vacuum pumps offer a maximum vacuum of 85% and are suitable for airtight products, while a 60% vacuum is optimal for porous materials.

Configurations: The pumps can be configured as stand-alone modules or in island assemblies with multiple modules.

Energy Savings: The LEM+ series integrates an Air Saving Regulator (ASR) technology, achieving up to 40% energy savings by optimizing the venturi operation at 3.5 bar.

Communication and Diagnostics: The pumps support EtherNet/IP and PROFINET protocols, with features like on-board web servers and dedicated configuration software.

Mounting and Accessories: Various mounting options are available, including DIN rail kits and individual mounting plates.

Applications: The document highlights the suitability of these vacuum pumps for different industrial applications, emphasizing their compactness, energy efficiency, and adaptability to various materials and operational requirements.

Overview: The document provides detailed technical specifications and operational guidelines for the LEM+ and LEMAX+ series of compact, high-flow vacuum pumps.

Specifications: The LEM+ series offers a maximum vacuum level of 60% for porous objects and 85% for airtight objects.

Features: The LEM+ pumps can be configured with various nozzle diameters and vacuum levels, making them adaptable for different materials.

Energy Efficiency: The LEMAX+ series integrates Air Saving Control (ASC) technology, which can save up to 90% of energy by automatically managing air consumption once the vacuum is established.

Installation and Maintenance: The pumps offer multiple mounting options, including side, front, and DIN rail mounting.

Applications: These vacuum pumps are suitable for a wide range of industrial applications, including gripping and transferring objects, clamping, and operations on vacuum-held products.

Conclusion: The LEM+ and LEMAX+ vacuum pumps provide a versatile and efficient solution for industrial vacuum applications, offering significant energy savings and reliable performance across various operational scenarios.

Overview: The document provides detailed technical specifications and operational guidelines for the LEMAX+ and GVMAX HD series vacuum pumps by COVAL.

Specifications:

LEMAX+ Vacuum Pumps: These pumps offer a maximum vacuum of 85%, with a suction flow rate ranging from 4.41 to 7.06 SCFM.
GVMAX HD Vacuum Pumps: Designed for heavy-duty applications, these pumps provide a vacuum control system with options for NC, NO, or pulse-triggered bistable control.

Operational Features:

Both pump series include multilingual displays and configuration options, allowing for easy setup and monitoring.

Performance and Efficiency:

The document highlights the energy-saving capabilities of the ASC system, which significantly reduces compressed air consumption by stopping air usage once the desired vacuum level is reached.

Installation and Connectivity:

Various mounting options are available, including side, front, and DIN rail installations, with specific kits provided for each method.

Conclusion: The LEMAX+ and GVMAX HD vacuum pumps are engineered for robust performance, ease of use, and significant energy savings, making them suitable for demanding industrial environments.

Overview:
The document provides a detailed description of the GVMAX HD heavy-duty communicating vacuum pumps, focusing on their energy-saving capabilities, smart adaptation features, and ease of integration into smart factories.

Energy Saving Phases:

Phase 1 - Object Gripping: The object is gripped using a vacuum generated by the Venturi pump.

Energy Savings:
The document highlights significant energy savings with the "ASC" technology, achieving up to 76% savings during object transfer and 98% during clamping operations.

Features and Integration:

Communication: The GVMAX HD pumps offer straightforward communication and integration with various protocols like EtherNet/IP, PROFINET, and EtherCAT.

Modularity and Maintenance:
The GVMAX HD pumps are designed for easy maintenance with a modular design and the patented SMART SWAP quick-mounting system.

Vacuum Control Solutions:
The document outlines three models of vacuum pumps with different control mechanisms to ensure fail-safe operations and efficient blow-off control.

Configurations:
The GVMAX HD pumps can be configured as standalone units or in island assemblies, with options for different blow-off types to suit various applications.

Overview: The document provides detailed technical specifications and configurations for the GVMAX HD and CMS HD series of heavy-duty communicating vacuum pumps.

Specifications: The GVMAX HD vacuum pumps operate with non-lubricated air filtered to 5 microns, with an operating pressure range of 2 to 8 bar.

Configurations: The document outlines various configurations for standalone and island assemblies of the GVMAX HD pumps.

Control and Monitoring: The pumps feature advanced control systems, including NC and NO vacuum control, pulse-triggered bistable vacuum control, and configurable input/output switching modes.

Accessories and Installation: Accessories for remote HMI and mounting options are available, including front panel and DIN rail installation kits.

Communication and Diagnostics: The pumps support IO-Link and NFC communication for efficient networking and mobile use.

CMS HD Series: The CMS HD series offers multi-stage vacuum pumps with high suction rates and silent operation.

Overview: The document provides detailed technical specifications and features of the CMS HD Heavy Duty Multi-stage Vacuum Pumps, designed for efficient use of compressed air in various applications.

Key Features:

Integration and Performance: The CMS HD pumps incorporate multi-stage Venturi technology to maximize energy input and achieve high suction flow rates at low vacuum levels.

Technical Specifications:

Supply and Pressure: Operates with non-lubricated air filtered to 5 microns, with an operating pressure range of 2 to 8 bar.

Applications: The CMS HD series is suitable for integration into smart factories, offering easy setup, diagnostics, and maintenance, making it ideal for various industrial applications requiring efficient vacuum solutions.

Specifications:
The document outlines the specifications for various vacuum pumps and air amplifiers.

Diagnostics:
The system provides diagnostics such as instantaneous vacuum level, object gripped/lost status, cycle counters, vacuum network sizing support, clogging detection, and supply pressure/voltage monitoring.

Indicators and Display:
The CMSHD__VOC15P___ model features status LEDs for control functions and a 1.54” high-visibility color LCD display.

Parameter Settings:
Settings can be adjusted via remote HMI or IO-Link, including blow-off type, object gripped control thresholds, and specific threshold/hysteresis settings.

Communication:
The document specifies IO-Link communication with a revision of 1.1, a transmission rate of 230.4 kbit/s, and a minimum cycle time of 1 ms.

Accessories:
Various accessories are available, including vacuum gauges, remote HMI mounting plates, and connecting cables.

Air Amplifiers:
Air amplifiers are recommended for gripping lightweight, porous products and transporting powdery materials.

Electric Vacuum Pumps and Blowers:
The document describes side-channel blowers and dry vane vacuum pumps, noting their flow rates, maximum vacuum levels, and available voltages.

Overview: The document provides detailed technical specifications and descriptions of various vacuum filters, silencers, connectors, and vacuum switches offered by COVAL.

1. Vacuum Filters:

FVG Series: Recommended for fine filtration, lightweight for easy installation, with interchangeable filtration elements.

2. Silencers:

SIL GV Series: Diffuser-type silencers for noise reduction with no clogging or pressure loss.

3. Connectors:

M8/M12/RJ45 Connectors: Various models with different cable lengths and orientations, suitable for drag chain applications and Ethernet connections.

4. Vacuum Switches:

PSA100C Series: Electronic vacuum switch with a digital display, adjustable outputs, and compact design for easy installation.

5. Ordering Information: For all products, specific model numbers and configurations must be specified when ordering.

Overview: The document provides detailed specifications and features of various vacuum switches and related accessories used in industry-specific applications.

Specifications: The document outlines the specifications for different models such as PSD100, PSP100, PSE100, and VAF111.

Electrical and Pneumatic Connections: The document describes the electrical connections using M8 connectors and PVC cables, and pneumatic connections using G1/8"-M or M5-F fittings.

Mounting Solutions: Various mounting solutions are provided, including vertical and horizontal attachment brackets, front attachment kits, and protective lids.

Output and Display Features: The document highlights the output features such as digital and analog outputs, adjustable hysteresis, and window comparator modes.

Environmental and Operational Conditions: The document specifies the operational temperature and humidity ranges, permissible voltage, insulation resistance, and protection against vibrations and shocks.

Industry Applications: The document mentions the use of these devices in various industry-specific applications, emphasizing their adaptability and configurability for different operational needs.

Accessories and Additional Information: Accessories such as connectors, mounting kits, and protective lids are listed with their part numbers.

General Information
Coval's Carbon Vacuum Grippers (CVGC) are designed for collaborative robot applications, offering ultra-light and compact solutions due to their carbon design.

Specifications
The CVGC series includes three standard formats: 150x150 mm, 240x120 mm, and 320x160 mm.

Applications
These grippers are ideal for handling various materials such as corrugate, plastics, metal/glass plates, and more.

Customization and Configuration
Coval offers non-standard versions for specific applications, allowing customization of dimensions and gripping interfaces.

Key Features
- Ultra-light carbon design
- Integrated vacuum generator and silencer
- Foam gripping interface for versatile handling
- Compatible with multiple robot brands
- Customizable configurations for specific needs

Electrical Connections
The grippers feature various electrical connection options, including M8 connectors and Molex connectors, with configurations for different robot models.

Performance and Durability
The CVGC grippers are designed for a service life of 30 million cycles, with an operating temperature range from 32 to 122°F.

Overview: The document provides detailed specifications and options for COVAL's CVGL series vacuum grippers, highlighting their adaptability and integration capabilities with various vacuum generation technologies.

Specifications:

Available in three standard sizes with options for vacuum and blow-off control valves, visual vacuum level display, and IO-Link communication interface.

Advantages:

Reduced weight and adaptability to user environments.

Flow Control Technologies:

Flow control nozzles: Limit leakage, customizable calibration, suitable for horizontal and vertical handling.

Technical Data:

CMS HDE series integrated vacuum generators offer various configurations based on vacuum gripper length.

Integrated Technologies:

Multi-stage vacuum pumps with options for vacuum and blow-off control, vacuum switch, and pressure sensor.

Communication and Diagnostics:

Features include NFC technology, multilingual HMI, and straightforward setup and diagnostics via the COVAL Vacuum Manager mobile app.

Configuration Options:

Various configurations available for CVGL vacuum grippers, including different lengths, hole/cup pattern layouts, and gripping interfaces.

Accessories:

Remote HMI options for easy configuration and operation, with accessories for mounting and connectivity.

Overview: The document provides detailed information on COVAL's vacuum grippers, specifically the CVGL and MVG series.

Specifications: The CVGL series includes vacuum grippers with lengths of 424mm, 624mm, and 824mm.

Technical Specifications: The grippers operate with non-lubricated air filtered to 5 microns, with an operating pressure range of 2 to 8 bar.

Mounting Options: The CVGL series can be mounted on automated systems using M8 spacers.

Gripping Interfaces: The document describes different types of gripping interfaces, including mini, medium, and maxi suction cups, as well as foam interfaces.

Advanced Features: The grippers are equipped with integrated electronics, offering features like vacuum and pressure measurement, configurable input/output modes, and diagnostics.

Communication and Control: The MVG series supports IO-Link and NFC communication, allowing for efficient setup and diagnostics.

Applications: These vacuum grippers are suitable for various industries, including packaging, plastics, metal, glass, and more.

Overview: The document provides a detailed description of COVAL's MVG series modular vacuum grippers, highlighting their customizable features and integrated technologies designed to meet various vacuum handling needs.

Gripping Interface Options: The MVG series allows for the selection of different grip patterns with varying spacing and hole diameters to suit diverse application requirements.

Integrated Technologies: The MVG series integrates CMS HDE series multi-stage vacuum pumps, providing a compact and efficient gripping solution.

Vacuum Generation: The document outlines the use of both integrated and external vacuum generators.

Flow Control Technologies: COVAL offers flow control nozzles, airtight valves, and check valves to optimize vacuum gripper performance by limiting leakage, saving energy, and ensuring quick release and gripping.

Communication and Diagnostics: The MVG series features straightforward communication through IO-Link systems, allowing real-time monitoring and control.

Options and Accessories: Various options are available, including vacuum level displays, remote HMI, and mounting accessories.

Conclusion: COVAL's MVG series modular vacuum grippers offer a versatile and customizable solution for vacuum handling applications, with integrated technologies and options that enhance performance, communication, and ease of use.

Overview: The document provides detailed specifications and configurations for Modular Vacuum Grippers (MVG) and related systems, focusing on their components, functionalities, and applications in various industries.

Specifications: The MVG systems are equipped with various suction cup interfaces, including 'Mini' and 'Max' options, made from materials like natural rubber and silicone.

Vacuum Generators: The document outlines different versions of vacuum generators, including those with and without integrated vacuum generators.

Technical Specifications: The document provides technical details on the multi-stage vacuum pumps, including supply requirements, operating pressures, and materials used.

Applications: The MVG systems are suitable for various industry-specific applications, including robotic palletizing and de-palletizing.

Customization: COVAL offers customization options for MVG systems to meet specific application requirements, including multi-zoning and specialized gripping interfaces.

Peripheral Devices: The document lists peripheral devices such as vacuum feeders, valves, and rotary connections, highlighting their specifications and advantages for vacuum network management.

Overview: COVAL is a global leader in advanced vacuum solutions, specializing in the design, manufacture, and distribution of high-performance vacuum automation components and systems.

Certifications and Standards: COVAL is ISO 9001:V2015 certified, ensuring high-quality management systems and innovative solutions that integrate reliable and optimized components with intelligent functionalities.

Product and Service Offerings: COVAL provides personalized and economical solutions tailored to specific applications, enhancing productivity and safety for vacuum users globally.

Global Reach: COVAL markets its products and services across Europe, the United States, and South America through subsidiaries and an authorized distribution network.

Commitment to Innovation: COVAL is committed to technical excellence and innovation, offering reliable, cost-effective, and productive solutions to meet customer needs.

Catalog excerpts

ADVANCED VACUUM SOLUTIONS A TECHNOLOGICAL PARTNER ON A GLOBAL SCALE For all enquiries from Australia, Africa and Asia kindly contact COVAL head office in France. COVAL IBERICA COVAL GERMANY Certified Quality Management System COVAL ITALIA COVAL CHINA COVAL VACUUM TECHNOLOGY INC. 901 Jones Franklin Road Suite 100 Raleigh, NC 27606 U.S.A. Phone: (919) 233-4855 Fax: (919) 233-4854 www.coval-inc.com GLOBAL CATALOG COVAL markets its products and services all over Europe, in the United States and South America through its subsidiaries and authorized distribution network. COVAL strives to provide customer driven solutions and gives the best possible treatment to satisfy all its clients. COVAL has an ambition for technical excellence and innovation. As a specialist in vacuum automation, COVAL is reputed for offering reliable, personalized, cost effective and productive solutions. COVAL S.A.S. Head Office GLOBAL CATALOG COVAL is an ISO 9001:V2015 certified company which offers innovative solutions integrating reliable and optimized components with intelligent functionalities. The focus is to provide the most personalized and economic solution to a given application while assuring a significant improvement in the productivity and the safety for the vacuum users around the world. The references of COVAL can be found in several industrial sectors (Packaging, Food Industry, Automotive, Plastics, Aeronautics…) where vacuum handling is important for high efficiency and productivity. © COVAL – 01/2024 - Illustrations KeyOx – The diagrams are not contractual. The range and the products characteristics may be modified by COVAL without notice. Located in the southeast region of France, COVAL conceives, manufactures and globally distributes high performance, advanced vacuum automation components and systems for industrial applications in all branches. ADVANCED VACUUM SOLUTIONS www.coval.com

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COVAL FRANCE COVAL S.A.S. Head Office ZA Les Petits Champs 10 allée Jean-Baptiste Venturi 26120 Montélier France Tel : +33 (0)4 75 59 91 91 www.coval.com COVAL VACUUM TECHNOLOGY INC. 901 Jones Franklin Road Suite 100 Raleigh, NC 27606 U.S.A. Phone: (919) 233-4855 www.coval-inc.com COVAL GERMANY COVAL IBERICA COVAL VAKUUMTECHNIK GMBH Hohenloher Str. 6 72768 Reutlingen Deutschland SISTEMAS DE VACÍO COVAL, S.L. c/ Coroleu, 61-63 local 1 08030 Barcelona España COVAL ITALIA COVAL ITALIA S.R.L A SOCIO UNICO Via Ferrero, 112 10098 - RIVOLI (TO) Italia Tel: +39 011 958 8660 www.coval-italia.com + 25...

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VACUUM MANAGERS Welcome to the new COVAL catalog! At COVAL, we set out to provide our clients and users with vacuum handling solutions that meet their goals in terms of proﬁtability, productivity, quality, safety, and environmental conservation. To achieve this, COVAL is rallying its efforts to predict, plan, innovate, and manufacture with one aim in mind: offering the right products and services at the right time. In practical terms, this is what it takes:  Impeccable knowledge of various industrial sectors.  Being attentive and available to our clients’ teams and users.  The ability to adapt...

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COVAL SERVICES COVAL combines its products with efﬁcient services to assist in deﬁning your needs, selecting your solution, integrating your products, and optimizing your equipment. ALL COVAL PRODUCTS ONLINE Just click to access our entire product range, which is regularly updated, and download any of our catalogs. MOBILE APPLICATION You have free access to 3D ﬁles of all our products in formats compatible with leading CAD software from our website at www.coval.com The COVAL e-catalogue application gives you access to all our products from anywhere, allowing you to perform the following actions...

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QUALITY AND INNOVATION COVAL applies an ambitious quality and innovation policy to all its product ranges. Our quality relies on a comprehensive approach, which brings together client focus, staff training, and teamwork. All these elements foster a favorable environment and culture for each collaborator to contribute to innovation. This commitment has led to several awards and certiﬁcations that reward both the products and their industrial applications. BROAD INNOVATION NETWORK With this standard, COVAL seeks to achieve the following:  Satisfy its clients’ quality requirements. At COVAL, we...

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ENERGY SAVINGS COVAL is committed to making your vacuum handling system energy-efﬁcient. Our goal is to optimize the overall performance of your equipment by operating on the following three principles:  Analyzing the system to identify the potential for savings.  Selecting the most appropriate solution.  Including COVAL energy-saving technologies, such as ASR and ASC, in our products. energy savings on average : AIR SAVING CONTROL energy savings on average The AIR SAVING REGULATOR (ASR) regulates the compressed air pressure to 3.5 bar in all circumstances to obtain a perfect mix of efﬁciency...

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MADE IN EXCELLENCE For more than 35 years, COVAL has been working every day on offering its clients outstanding products and services. This is not merely a goal, it’s a daily commitment that drives each of our teams: sales, engineering and design, production, logistics, innovation, and management. To foster this spirit of excellence, COVAL constantly invests in the following areas: MODERNIZING ITS INDUSTRIAL EQUIPMENT to improve quality and productivity. TRAINING to enable each and everyone to update their skills, become more versatile, and advance within the company. OPEN INNOVATION to let our...

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a COVAL vacuum managers Being able to benefit from high-performance products for the vacuum handling of your workpieces, products, and packages is your main requirement, but that's not enough by itself: you want solutions that are comprehensive, performing, and perfectly suited for your industry. In order to bring you more than just vacuum, we are committed to a comprehensive development approach: ► SOLUTIONS that take into account all your concerns: ■ The constraints of your process. ■ The specific features of your products. ■ The safety of operators. ■ The energy performance of your equipment....

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GLOBAL CATALOG US

GLOBAL CATALOG US

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