CVGL

CVGL
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CVGL

Product catalog summary
Introduction
The CVGL series by COVAL provides a universal solution for vacuum grippers, designed for handling parts of various sizes, shapes, and weights across multiple industrial sectors such as packaging, plastics, metal, glass, concrete, composites, and wood.
Advantages
The series features standard subassemblies for a customizable solution, emphasizing compactness, lightweight design, integrated functions, modularity, and ease of use. It supports universal mounting and adapts to numerous robotic applications.
Specifications
The CVGL series offers three standard lengths (424, 624, 824 mm), three suction levels, and three gripping interface technologies, including foam, suction cup, and COVAL-flex interfaces, each tailored for different applications and materials.
Design and Integration
Designed to minimize space and weight, the CVGL vacuum grippers maintain modularity with an ultra-thin aluminum profile for easy robot integration, featuring vacuum connections on the upper part and a T-slot for mounting accessories.
Flow Control Technologies
COVAL provides three flow control technologies: flow control nozzles, check valves, and airtight valves, optimizing vacuum management by limiting leakage and saving energy.
Communication and Control
The series supports digital inputs/outputs, IO-Link, and NFC for straightforward communication and diagnostics. The HMI displays vacuum levels and allows easy configuration and maintenance.
Vacuum Generation
The CVGL series can integrate a multi-stage vacuum generator or use an external one, with options for vacuum and blow-off control valves and visual displays of vacuum levels.
Conclusion
The CVGL series by COVAL is a versatile and efficient solution for vacuum gripping applications, offering flexibility, ease of integration, and advanced control features to meet diverse industrial needs.
Overview
The document details specifications and configurations for COVAL's CVGL series vacuum grippers, highlighting modularity, mounting options, and technical specifications.
Specifications
The series includes models with different vacuum control options, blow-off control, and vacuum level display options. Grippers are available in lengths of 424mm, 624mm, and 824mm, with various gripping interfaces like suction cups and foam. Specifications cover materials, operating pressure, air consumption, and noise levels.
Mounting Options
Grippers can be mounted on automated or robotic systems using M8 spacers, with specific mounting requirements for different versions and options for external or integrated vacuum generators.
Gripping Interfaces
Details on various gripping interfaces, including mini, medium, and maxi types, with options for staggered or straight patterns, designed for specific applications with quick installation and HMI integration.
Technical Specifications
Grippers operate with non-lubricated air filtered to 5 microns, with a maximum vacuum of 80% and air suction flow rates between 700 to 2200 Nl/min. Integrated electronics with a 24 V DC power supply and configurable input/output modes.
Additional Features
Features include NFC wireless technology for setup and diagnostics, backup of settings, and technical support options, with examples of composed part numbers for different configurations.
Specifications and Diagnostics
Specifications for models CMSHDE___VX__ installed on CVGL __S2 / V2 include diagnostics like instantaneous vacuum level, object gripped/lost information, cycle counters, supply pressure monitoring, and temperature range (0 to 50°C). Materials include aluminum, PA 6.6 15% GF, brass, stainless steel, and neoprene, with EPDM foam gripping interface material. Suction cup interfaces vary by type, using silicone or natural rubber.
Indicators and Display
For models CMSHDE__VOC15P__ on CVGL __S1 / V1, status LEDs indicate vacuum and blow-off control. The HMI displays vacuum levels, service life warnings, fault messages, and control function status with configurable orientation.
Parameter Settings
Settings include blow-off type, control thresholds, and specific threshold/hysteresis settings. Additional settings via HMI include language and measurement unit choices.
Communication
IO-Link communication features revision 1.1, a transmission rate of 230.4 kbit/s, and a minimum cycle time of 1 ms. NFC communication is supported via the COVAL VACUUM MANAGER app for Android and iOS.
General Characteristics
COVAL is a global provider of vacuum automation components, certified with ISO 9001: V2015, focusing on innovative, reliable, and cost-effective solutions for various industrial sectors, including packaging, automotive, and aeronautics. COVAL operates globally with a strong presence in Europe, the US, and South America, offering customer-driven solutions.
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Catalog excerpts

CVGL-1

Compact and Light Vacuum Grippers ADVANCED VACUUM SOLUTIONS www.coval.com

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CVGL-2

Compact and Light Vacuum Grippers General Information With the CVGL series, COVAL introduces a universal solution to the vacuum gripper that is flexible, simple, and economical. Industry-specific applications Handling parts of various sizes, shapes, and weights is no longer a complex, costly, and time-consuming task. With a single CVGL module easily integrated into the process, the user can simply and safely perform random gripping of assorted parts. Advantages The CVGL series is composed of standard subassemblies which allow COVAL to offer a tailor-made solution meeting the specific application...

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CVGL-3

Compact and Light Vacuum Grippers General Information Modular Grippers Reduced payload weight External or integrated vacuum generation 3 flow control technologies Configurable gripping interface depending on the products to be handled Digital inputs/ outputs (SIO)/IO-Link HMI NFC Vacuum display: HMI vacuum gauge electronic vacuum switch G1"-F connection for external vacuum generator (electric or pneumatic) CMS HDE series integrated vacuum generator Extra-thin aluminum profile with T-shaped lateral groove. Gripper optimization with flow control technologies Flexible Gripping Interface "Foam" Gripping...

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CVGL-4

Compact and Light Vacuum Grippers General Information Multi-zone CVGL vacuum grippers can create independent gripping zones, guaranteeing optimization of vacuum management (increased vacuum level, reduced leaks and energy consumption).  Staggered grip/release points.  Management of formats to be handled.  Pallet Layer Optimization.  Simple or multiple grip/release points. As each multi-zone application is different, COVAL will work with you to determine the best configuration for your process. Examples of configuration: CVGL with 2 zones CVGL with 3 zones CVGL with 2 zones Ultra-light and...

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CVGL-5

Compact and Light Vacuum Grippers Integrated Technologies Choice of Gripping Interface With CVGL, COVAL gives you a choice of 3 complementary gripping interface technologies: vacuum grippers with foam, suction cup grippers, and grippers with a COVAL-flex interface. "FOAM" Interface Handling of rigid products. Gripping textured or uneven surfaces. Flow control nozzles, airtight valves, or check valves. 2 standard hole diameters (Ø 12, 16mm). 2 standard hole patterns. 3 standard lengths (424, 624, and 824mm) or custom length. In order to optimize the performance of the CVGL series for different...

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CVGL-6

Compact and Light Vacuum Grippers Integrated Technologies Flow Control Technologies COVAL offers 3 flow control technologies to optimize your vacuum gripper and perfectly respond to the constraints of your application. Flow control nozzles Limits the leakage rate of uncovered zones. Economic solution. Customizable calibration. Horizontal and vertical handling. The COVAL vacuum management team will assist you in the selection and configuration of your CVGL vacuum gripper. Airtight valves (COVAL patent) Isolates uncovered zones. Provides energy savings. Meets specific needs. Instant gripping. Quick...

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CVGL-7

Compact and Light Vacuum Grippers Integrated Multi-stage Vacuum Pumps The CVGL vacuum grippers have a wide range of configurations with the CMS HDE Series multi-stage vacuum pumps, allowing for a specialized solution for each application. CMSHDE_NVOG4K multi-stage vacuum pump Without control. CMSHDE__VOC15PG4K multi-stage vacuum pump With vacuum and blow-off control. Without vacuum switch. One M12 5-pin connector. Visual indicators of vacuum and blow-off controls. Digital inputs/outputs mode. CMSHDE__VXC15PG4KD multi-stage vacuum pump With vacuum and blow-off control. With vacuum switch, and...

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CVGL-8

Compact and Light Vacuum Grippers Straightforward Communication Easier Integration, Use, and Diagnostics The CMSHD_ _VX Heavy Duty multi-stage vacuum pump series includes various features that enable setup, use, and diagnostics in all situations and at all levels (operators, process, networked factory), with the aim in mind of keeping the use and management of the pumps as straightforward as possible and thus allowing for their easy integration in your smart factory. Settings, Diagnostics, and Process Data CONFIGURABLE SETTINGS Choice of language: EN, FR, DE, IT or ES. "Object gripped" thresholds....

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CVGL-9

Compact and Light Vacuum Grippers Straightforward Communication Mounted or Remote HMI To facilitate the use and configuration of the vacuum generator, the CVGL range has an HMI that can be mounted on the generator or used remotely. Position the HMI on the vacuum generator or in an easily accessible and visible area. Use one HMI for multiple vacuum generators. Copy settings from one vacuum generator to the next. The vacuum generator will continue to operate with the HMI removed. One M8 male 4-pin connector to connect remote HMI M8 straight female 4-pin connector cable 0.3 m length CVGL vacuum...

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CVGL-10

Compact and Light Vacuum Grippers Straightforward Communication The NFC wireless technology integrated in remote HMI and in the COVAL Vacuum Manager application makes all setup and diagnostic functions available and modifiable on your mobile devices. Additional features: Read/write settings with the power on or off. Copy settings from one CMS HD to another. Backup up to 5 setting configurations. COVAL support: send a report including the settings and diagnostic data to COVAL for technical support. NFC APP: COVAL Vacuum Manager Available for Android and iOS Side mounting plate + 2 x M3x6 TORX...

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CVGL-11

Compact and Light Vacuum Grippers Selection guide Multi-stage Vacuum Control When necessary, the CVGL series vacuum grippers with integrated vacuum generator (versions D1 and D2) can be equipped with a vacuum and/or blow-off control valve to optimize product release. This also enables cleaning of the vacuum network, flow control nozzles, check valves, or airtight valves. A vacuum switch or analog gauge is available as an option for those requiring a visual display of the vacuum level in the system (see below). Vacuum Control: 2 Solutions Model CVGL__S_: vacuum pump with NC NC vacuum control and...

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