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AEROSPACE ENGINEERING SOLUTIONS

AEROSPACE ENGINEERING SOLUTIONS

AEROSPACE ENGINEERING SOLUTIONS

Product catalog summary
Introduction
COVAL specializes in vacuum handling solutions for the aerospace industry, focusing on lifting, moving, and clamping aircraft parts. Their expertise spans development, manufacturing, distribution, and service, ensuring comprehensive support for industrial processes.
Core Competencies
  • Technological innovation and development of vacuum solutions.
  • Manufacturing of vacuum pumps and suction cups in Europe.
  • Global distribution network supported by subsidiaries.
  • Comprehensive service offerings including process analysis, decision-making support, and user training.
Aerospace Industry Solutions
  • Full management of vacuum handling for manufacturing processes.
  • Integration of mechatronics for enhanced productivity.
  • Compliance with strict quality standards.
  • Presence in key economic areas through subsidiaries.
Service Offerings
  • Audit of existing systems and provision of advice and maintenance.
  • Installation and support from start to finish.
  • Development of tailored solutions beyond standard products.
Equipment and Technologies
  • Compact and intelligent vacuum generators with communication options.
  • Wide range of suction cups for various materials and applications.
  • Specific solutions for robot cells, assembly jigs, and CNC machines.
  • Energy-efficient pneumatic vacuum pumps and turnkey vacuum boxes.
Product Range
  • C series suction cups for thin parts and vertical handling.
  • VPSC composite suction cups for non-marking of parts.
  • LEMAX series mini vacuum pumps with significant energy savings.
  • Vacuum boxes with integrated functions for precise handling.
Accessories and Additional Solutions
  • Extensions, vacuum switches, spring systems, and filters for enhanced functionality.
  • Mechanical sensors for independent suction cup operation.
  • Custom vacuum lifters for various load capacities and orientations.
Global Services
  • Comprehensive support from design to operation.
  • Software tools for vacuum network determination.
  • On-site installation and final testing with customer involvement.
Conclusion
COVAL positions itself as a partner in the aerospace sector, offering innovative and efficient vacuum handling solutions tailored to the industry's needs.
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Catalog excerpts

AEROSPACE ENGINEERING SOLUTIONS-1

VACUUM HANDLING SOLUTIONS F OR T HE AEROSPACE I N DU S TRY ADVANCED VACUUM SOLUTIONS www.coval.com

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AEROSPACE ENGINEERING SOLUTIONS-2

Vacuum Managers COVAL’s vocation is to contribute to the performance and safety of industrial processes, by vacuum handling and clamping objects of all sizes, weights and materials. To achieve this, COVAL has developed specialist expertise in four complementary lines of business: Development of technological solutions based on ‘just innovation’ Manufacturing of vacuum pumps and suction cups in France and Europe Distribution of its range by our sales team, consolidated by our 5 subsidiaries abroad Service before and after the launch of the product to: analyze the existing process, to help decision-making...

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AEROSPACE ENGINEERING SOLUTIONS-3

Constant improvement of product and service quality Fast reactivity in developing new solutions The capacity to assist companies in new markets A global solution provider including services before and after installation What distinguishes us is our capacity to provide you ■ with a complete solution above and beyond just our products. We are always able to analyse, propose, develop, manufacture and provide THE perfectly adapted ■ solution to your needs. a This means we are Vacuum Managers, every day. COVAL supplies the different companies involved in the Aerospace industry with comprehensive management...

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AEROSPACE ENGINEERING SOLUTIONS-4

Materials that we handle ■ Aluminum j Titanium ■ Composite materials: cured or uncured ■ Fiberglass Machines that we equip ■ CNC machines ■ Robot cells ■ Lifting systems ■ Assembly jigs ■ Composite layup tables Plane parts that we clamp ■ Wings / Stringers ■ Keel Beam ■ Sub-assembly Center Wing Box (CWB) ■ Horizontal stabilizers, HTP, VTP... ■ Fuselage References ■ AIRBUS GROUP BEING ■ BOMBARDIER DASSAULT ■ EMBRAER STELIA Integration of our vacuum solutions for robots: ■ Compact and intelligent vacuum generators with fieldbus option, communication with PLC... ■ Different flow rates depending...

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AEROSPACE ENGINEERING SOLUTIONS-5

for Aerospace applications EQUIPMENT FOR CNC MACHINES EQUIPMENT FOR ASSEMBLY JIGS Specific clamping solutions for machining processes: Vacuum clamping of plane parts on assembly jigs: Suction cups adapted to lateral stresses Rigid cleats inside the suction cups to ensure accurate positioning. Vacuum generators with an adjustable vacuum level depending on the thickness/material clamped in position by UHF/FLEXIBLE TOOLING Accessories for uneven surfaces Specific non-slip suction cups Pneumatic vacuum pump without air consumption: energy savings Turnkey vacuum box to activate clamping, zone by zone:...

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AEROSPACE ENGINEERING SOLUTIONS-6

A range and the needs of the Suction cups Vacuum pumps and Vacuum boxes C series suction cups Optimized suction cups for gripping thin parts without deformation Ideal for vertical handling or clamping Non-slip cleats ensuring optimal positioning and clamping LEMAX - LEMAX+ - LEMCOM series Mini vacuum pumps with « ASC » integrated Very compact and light More than 90% energy savings Operational silence Auto-adaptation depending on the material to be handled Optional fieldbus Use Handling all airtight or low porosity pieces Standard suction cups: VSA, VS, VPG, VPO Compatible with many types of materials...

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AEROSPACE ENGINEERING SOLUTIONS-7

technologies to meet Aerospace sector Accessories Vacuum lifters COVAL proposes a range of vacuum lifters. Design and manufacture of customized handling solutions Horizontal, vertical, pivoting A variety of accessories to fit to any type of radius of curvature Loads: 50 kg to 3 tons Safety factor integration required in the event of power failure Ensure that the suctions cups are fastened Make it possible to adjust the position of the suction cup on the tooling Guarantee airtightness of the assembly by using a coil fitting with an O-ring Vacuum switches Electronic, electric or pneumatic PSD, PSK,...

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AEROSPACE ENGINEERING SOLUTIONS-8

COVAL, as close as possible to your production Factory Head office Subsidiaries certified quality management system COVAL S.A.S. - Head Office Vacuum Components - Bât. 1 Z.A. des Petits Champs 26120 Montélier France Tél. : +33 (0)4 75 59 91 91 Fax : +33 (0)4 75 59 91 05

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All COVAL catalogs and technical brochures

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