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Wirewound Resistors

Wirewound Resistors
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Wirewound Resistors

Product catalog summary
General Description
Wirewound resistors are constructed using a tubular ceramic core with a resistance wire winding. They come in various models and sizes, with power ratings from 7 to 1325 watts and resistance values from 0.1 Ω to 440 kΩ. Coatings include refractory cement, silicone, and vitreous enamel, each providing different thermal and mechanical properties.
RCA Series
  • Product Selection Guide: The RCA series offers 12 models with varying ceramic core dimensions, power ratings, and resistance values. Selection is based on maximum current and power rating.
  • Features by Type: Coatings and wire types provide different benefits. Cement-coated resistors are robust and handle thermal shock well. Silicone-coated resistors are mechanically strong but less suitable for moist environments. Vitreous enamel-coated resistors offer excellent environmental protection.
  • Temperature Rise Curves: Illustrates how power dissipation affects temperature for wirewound and corrugated tape wound models.
  • Mechanical Specifications: Details on terminal types, mounting styles, and optional features like adjustable lugs and intermediary taps.
Other Series and Models
Includes TCA, RCE, and RES series, as well as RCA resistors with grooved ceramic cores and oxidized resistance wire.
Wirewound Resistor Assemblies
Assemblies can be open frame or enclosed, suitable for various applications and environmental conditions.
Wirewound Resistors Hardware Reference
1. Mounting Styles and Dimensions
RCA resistors are available unmounted or with insulated/uninsulated terminals, featuring white zinc-plated steel brackets. Models RCA-1 to RCA-12 vary in core size and shape, with specific dimensions provided.
2. Resistors with Insulated Mounting Brackets
PS and ID brackets are used for RCA models, with specific types for RCA-1 to RCA-8 and RCA-9 to RCA-12. EB brackets allow mounting at one end, while Type C2 brackets are for RCA-6 and RCA-7 models.
3. Resistors with Uninsulated Terminals
TC and TD brackets serve as terminal lugs for RCA-6 to RCA-10 models. Type C1 ferrule resistors are for RCA-6 and RCA-7 models.
4. Terminal Connections
Four types of insulated terminals are available: "S" type, "ET" type, "FA" type, and "F" type with flexible leads.
5. Adjustable Terminals
Adjustable resistors have four types of adjustable terminals: "O", "OL", "SP", and "SPL" types.
6. Product Identification Code
The code includes model, ohmic value, coating, mounting style, terminals, and adjustable lug type.
7. Other Series and Models
TCA Series: Similar to RCA with customizable lengths. RCA Resistors with Grooved Ceramic Core: Designed for high temperatures. RCE Series: Heating resistors for the food industry. RES Series: Similar to RCA with square cross-section cores.
8. Wirewound Resistor Assemblies
Assemblies can be open frames or enclosed. Open frames use zinc-plated steel brackets, while enclosures offer protection levels from IP20 to IP23.
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Catalog excerpts

Wirewound Resistors-1

Wirewound Resistors Hardware Reference Document 1101072 - Edition June 2009

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Wirewound Resistors-2

Wirewound Resistors Hardware Reference Email: [email protected] Website: www.coudoint.com Address: 19 Avenue de la gare Document 1101022 – Edition June 2009 Information and products subject to change without prior notice

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Wirewound Resistors-3

Wirewound Resistors Hardware Reference 1 Main Features Series and models: We offer standard models in the RCA series and special models in other series. Resistor assemblies can be supplied as open frames, available to OEM's for mounting in their own enclosure, or in indoor/outdoor enclosures according to a specified IP level. RCA Series: The RCA Series consists of 12 models in different sizes, with wattages from 7 to 1325 watts, and ohmic values from 0.1 Ω to 440 kΩ, with different types of coating, terminal connections, mounting bracket (see Product Selection Guide on page 4). Description :...

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Wirewound Resistors-4

Wirewound Resistors Hardware Reference 2 RCA Series 2.1 Product Selection Guide This matrix shows, for each RCA model, the dimensions of the ceramic core, the power rating P M and the range of ohmic values RT which can be supplied, depending on the resistor type (fixed, adjustable, corrugated tape wound) and its coating : A selection by the maximum current IM can be done with PM and RT, IM being defined by PM = RT x I²M. It is important to consider that the current must not exceed the maximum allowed value at every point of the resistance wire and that precautions may have to be taken particularly...

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Wirewound Resistors-5

Wirewound Resistors Hardware Reference 2.2 Features by Type of Coating and of Wire or Tape 2.2.1 Cement Coated RCA Resistors Main features • • • • wide range of ohmic values mechanically robust good overload capacity excellent resistance to thermal shock Features by model Power rating is given: • for continuous duty [for intermittent duty: please contact us ] • for adjustable resistors: for the position of the adjustable terminal that provides an ohmic value close to the maximum Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Fixed resistors :...

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Wirewound Resistors-6

Wirewound Resistors Hardware Reference 2.2.2 Silicone Coated RCA Resistors Main features • • wide range of ohmic values mechanically robust Features by model Power rating is given: • for continuous duty [for intermittent duty: please contact us ] • for adjustable resistors: for the position of the adjustable terminal that provides an ohmic value close to the maximum Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Fixed resistors : Adjustable resistors : Document 1101022 – Edition June 2009 Information and products subject to change without prior...

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Wirewound Resistors-7

Wirewound Resistors Hardware Reference 2.2.3 Vitreous Enamelled RCA Resistors Main features • • • vitreous enamel coated winding excellent protection of the winding, capable of withstanding harsh environmental conditions not available for RCA-11 and RCA-12 models Features by model Power rating is given: • for continuous duty [for intermittent duty: please contact us ] • for adjustable resistors: for the position of the adjustable terminal that provides an ohmic value close to the maximum Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Minimum ohmic value (Ω) Maximum ohmic value (kΩ) Fixed resistors...

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Wirewound Resistors-8

Wirewound Resistors Hardware Reference 2.2.4 Corrugated Tape Wound RCA Resistors Main features • • • • • only available for RCA-6 to RCA-10 vitreous enamel coating low ohmic values high currents very good heat dissipation • low inductance Corrugated tape wound resistors are not supplied with adjustable lugs and are not available, with an “Ayrton-Perry” type winding option. Electrical specification Power rating is given for continuous duty [for intermittent duty: please contact us ] Minimum ohmic value (Ω) Maximum ohmic value (Ω)

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Wirewound Resistors-9

Wirewound Resistors Hardware Reference 2.3 Temperature Rise Curves 2.3.1 Round wirewound models: for continuous duty (intermittent duty: please contact us), temperature rise above ambient (25°C) versus dissipated power is shown below : ΔT (°C) Document 1101022 – Edition June 2009 Information and products subject to change without prior noti

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Wirewound Resistors-10

Wirewound Resistors Hardware Reference The power rating depends on the ambient temperature. The percentage of variation versus ambient temperature is shown by the following derating curve: 2.3.2 Corrugated tape wound models: for continuous duty (intermittent duty: please contact us), temperature rise above ambient (25°C) versus dissipated power is shown below: Document 1101022 – Edition June 2009 Information and products subject to change without prior notice

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Wirewound Resistors-11

Wirewound Resistors Hardware Reference 2.4 Mechanical Specifications 2.4.1 Overview table Mounting style Type PS Outside L-brackets Screw lugs Inside L-brackets Faston terminals Fixed resistor Intermediary taps Adjustable resistor Insulated terminals Adjustable lug – screw driver type Large adjustable lug – screw driver type Mounting clips Direct wires Uninsulated terminals Type TD Double screw driver type Large double screw driver type Ferrule terminals Document 1101022 – Edition June 2009 Information and products subject to change without prior notice

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Wirewound Resistors-12

Wirewound Resistors Hardware Reference 2.4.2 Mounting Styles and Dimensions RCA resistors can be supplied unmounted, or with insulated or uninsulated terminals. The mounting brackets are white zinc-plated steel brackets. Unmounted resistor: The RCA-1 to RCA-12 models come with ceramic cores in different sizes with a circular cross-section for the RCA-1 to RCA-10 models and a nearly square cross-section for the RCA-11 and RCA-12 models. RCA-1 to RCA-10 :

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Wirewound Resistors-13

Wirewound Resistors Hardware Reference Resistors with insulated mounting brackets • PS brackets PS brackets are outside L-brackets, depending on the model : - spring-grip type slotted brackets for RCA-1 to RCA-8 models : brackets fit inside the core of the resistor and remains in place with spring tension - end-slotted, through-bolt type mounting brackets for RCA-9 to RCA-12 models Document 1101022 – Edition June 2009 Information and products subject to change without prior notice

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