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Automatic buffing, polishing and grinding machines

Automatic buffing, polishing and grinding machines
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Automatic buffing, polishing and grinding machines

Product catalog summary
Introduction
C.O.S.M.A.P. s.r.l., founded in the late 1970s in Padua, specializes in manufacturing automatic machines for linishing, buffing, and polishing metallic surfaces. With over 35 years of experience, the company is a leader in the metal surface treatment industry, recognized for its technological innovation and customer-centric solutions.

Vision and Mission
The mission of C.O.S.M.A.P. is to become a global benchmark for polishing and grinding systems, utilizing the latest technologies to boost operator confidence and skill. The company aims to deliver high-quality, consistent standards in metal finishing, ensuring efficient and reliable solutions for clients.

Applications
C.O.S.M.A.P. machines are utilized across various industries, including taps and sanitary fittings, automotive, eyewear, fashion accessories, watchmaking, medical implants, sinks and tubs, heaters, and furniture. The machines are designed to manage complex shapes and achieve high production rates.

Polishing Solutions
The company offers a variety of polishing solutions:
  • Indexed Rotary Tables: Equipped with CNC units in light, medium, and heavy versions, these tables provide flexibility and high production rates.
  • Continuous Rotation Tables: Known for high productivity, these tables feature multiple spindles and are ideal for regular geometric shapes.
  • Flatbed Machines: These machines efficiently polish flat surfaces, with options for mobile or static benches.


Grinding Solutions
C.O.S.M.A.P. offers various grinding solutions, including robotic cells that provide flexibility and efficiency in grinding operations. These cells can handle different tools and are equipped with controlled axes for precise operation.

Combined Solutions
The company also provides combined solutions that integrate polishing and grinding processes, using both robotic cells and rotary tables to enhance productivity and efficiency.

Conclusion
C.O.S.M.A.P. continues to innovate in metal surface treatment, offering reliable and efficient solutions tailored to diverse industry needs. Their commitment to quality and customer satisfaction has established them as a trusted partner worldwide.

Overview
The document highlights the efficiency of polishing processes and introduces a synergic solution to optimize production through automated processing isles. These isles can be customized with various loading/unloading systems based on product nature, such as double pallet systems, belts, or vertical/drum loaders. They can be configured as single, double, or triple units to meet client production needs.

Key Features
  • High productivity rate achieved through the combination of multiple robots and rotary tables on the same processing isle.
  • Flexibility in processing due to grinding units equipped with abrasive belts, flap wheels, or scotch-brite buffs, and CNC polishing units on rotary tables.
  • Long operational autonomy.
  • Variety of loading/unloading systems available.
  • Ease of programming with a self-learning system.


Applications
The technology is applicable in robotic cells and rotary tables.

Contact Information
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Catalog excerpts

Automatic buffing, polishing and grinding machines-1

Automatic buffing, polishing and grinding machines

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Automatic buffing, polishing and grinding machines-3

Automatic buffing, polishing and grinding machines LONGLIFE PRODUCTS Born in Padua in the late 70s, C.O.S.M.A.P. s.r.l. creates automatic linishing, buffing and polishing machines for metallic surfaces. Developed on a solid business concept, C.O.S.M.A.P. is the result of over 35 years of experience in the metal surfaces treatment field. The technologic know-how acquired, and the constant research for the best solutions for and with the client grant us a worldwide-acknowledged leadership. This led C.O.S.M.A.P. to become the main -or even onlyreference even for Customers from distant markets. We...

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Automatic buffing, polishing and grinding machines-4

Developed on a solid business concept, C.O.S.M.A.P. is the result of over 35 years of experience in the metal surfaces treatment field. The technologic know-how acquired, and the constant research for the best solutions for and with the client grant us a worldwide-acknowledged leadership. To create, thanks to cutting edge technology, machines capable of granting high quality and repeatable standard, even where only an operator could get at the cost of great waste of time and effort. To get as soon as possible to be a worldwide reference for polishing and grinding systems, keeping up with the...

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Automatic buffing, polishing and grinding machines-5

Taps and sanitary fittings TR+CNC TR+CNC2 TR+CPDO TR+CPL TR+CNCR BM TR + CNC + CNCS TR+CPL+CSL IR+TR TR+CNC TR+CNC2 TR+CPDO TR+CPLTR+CNCR BM TR + CNC + CNCS TR+CPL+CSL IR+TR TR+CNCS TR+CSL TR + CNC + CNCS TR+CPL+CSL IR+TR TR + CNC + CNCS TR+CPL+CSL IR+TR TR + CNC + CNCS TR+CPL+CSL IR+TR Fashion accessories, cosmetics, pens TR+CNC TR+CNC2 TR+CPDO TR+CPL BM TR + CNC + CNCS TR+CPL+CSL IR+TR TR + CNC + CNCS TR+CPL+CSL IR+TR Medical implants and toolware TR + CNC + CNCS TR+CPL+CSL IR+TR IR TR+CNCS TR+CNC-RAD TR+CNC-REC TR + CNC + CNCS TR+CPL+CSL IR+TR TR + CNC + CNCS TR+CPL+CSL IR+TR Furniture, lighting...

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Polishing To create automatic machines for buffing, polishing and satin finishing metals and more, is from the very beginning of our story the most important field of application. Basically composed of indexed rotary tables or continuous motion tables, they may be equipped with a vast selection of buffing units featuring different degrees of complexity, flexibility, and process management. Within this section, you will find some of our solutions, divided by distinguishing features that are needed to cope with any kind of processing need, in a very innovating and competitive way.

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Indexed rotary tables C.N.C. polishing unit A technological evolution in the field of automatic metal polishing with rotary table systems. Our C.N.C: type polishing units represent a technological evolution -entirely carried on and developed by C.O.S.M.A.P.- in the world of the automatic metal polishing on a rotary table. Featuring 5 electronic axes (linear and rotary) combined with the 2 on the rotary table, the C.N.C.s are capable of a high number of movements. This allows the buff to approach any kind of workpiece, even ones with complex geometries. C.N.C units are available in three different...

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Indexed rotary tables Indexed rotary table with C.P.L. type polishing unit The starting point to automatize the polishing process with an indexed rotary table. This type of machine is to consider as the first level of automation of the polishing process thanks to the Rotary Table. Operating units set around the Rotary Table are essential to complete each step of the polishing process and, depending on the product nature and the cycle time duration, possess different characteristics. The characteristics that distinguish these machines are: reliability, utilization easiness and processing speed....

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Continuous rotation rotary tables Continuous rotation table with C.P.L. type polishing unit The most widespread –and most productive– product when it comes to polishing, constantly updated to keep up with the new demands of this field and with the new technologies. A traditional polishing machine that gets its high productivity on the continuous rotation of the rotary table and its fixtures. Featuring a large number of spindles, this machine is highly productive especially when working with workpieces that possess regular and even geometric shapes. The polishing units to be positioned around...

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Flatbed Machines Mobile/static flatbed with polishing unit (BM) The simplest and most efficient solution for the polishing of metal surfaces, still proposed as the cutting edge in this field becoming more and more performing. The mobile bench or static bench solutions can be associated with any kind of polishing unit, from the basic ones needed to operate on a linear surface to the most complex CNC ones. The necessity to find a way to perform the loading/unloading task within hidden times, meaning during the simultaneous processing of the same amount of pieces, is very important for these units,...

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Grinding The various technological solution offered by C.O.S.M.A.P. for the automatization of the grinding, deburring and satin finishing processes, are based on the employment of the rotary table and its great efficiency when interfaced with our various models of working unit, or when integrated into a robotic isle. Employing these types of processing system, alone or coupled, can be the right solution to create a high-performing, flexible, and user-friendly machine. Within this section, you will find our solutions sorted by type of application and customizable distinctive traits, to be employed...

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Robotic Cell Robotic Cell (IR) The most flexible solution to face delicate and complex grinding/linishing operations; the aim is to make them more and more performing and productive. Robotic cells distinguish themselves thanks to their versatility in facing the grinding process. Thanks to special grinding units, it is possible to shift the tool needed in the process from, for example, simple grinding disks to flap wheels, to scotch-brite buffs, etc. Furthermore, each unit is equipped with a controlled axis that allows the rotation of the entire grinding head on a 0 to 180 degrees angle, with...

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