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PTFE and PFA Lined Piping Systems

PTFE and PFA Lined Piping Systems
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PTFE and PFA Lined Piping Systems

Product catalog summary
Overview: CRP is a prominent manufacturer of PTFE and PFA lined equipment, including pipes, fittings, and valves, used across sectors like chemical, pharmaceutical, and food manufacturing. Their products are designed to be cost-effective and versatile, adhering to ASME Class 150 and other international standards.
Product Specifications: The manual details the ASME Class 150 product range, including pipe spools, fittings, and valves, all designed to meet specific industrial needs. Dimensions and standards are provided for various components.
Materials and Design Philosophy: CRP uses virgin and static-dissipating fluoropolymer resins, primarily PTFE and PFA, under the HiPerFlon label. Ultra HiPerFlon is offered for enhanced performance. The design emphasizes manufacturing control, quality assurance, and traceability.
Manufacturing Process: In-house manufacturing ensures logistical control and quality assurance. Techniques like paste extrusion for PTFE and transfer molding for PFA are used for high performance and durability.
Key Features of Cast Fittings: Cast steel fittings offer greater strength and precision than fabricated alternatives, using ASTM A216 WCB steel for durability.
Applications and Recommendations: Suitable for high purity, static discharge management, and permeant chemical handling. Customized solutions are available for specific needs.
Additional Products: CRP offers complementary products like PFA lined valves, strainers, and safety shields.
Conclusion: CRP focuses on delivering technically superior products and fostering customer relationships, with a comprehensive product range and in-house capabilities.
Specifications and Standards: The document outlines dimensions for nominal bore sizes, flange diameters, and liner thicknesses, adhering to ASME B16.5 standards. Virgin PTFE heavy-duty liners are recommended.
Procedures: Describes the Van Stone system for manufacturing pipe spools and the construction of welded pipe spools.
Recommendations: Advises on spacer types for filling gaps and using PFA lining for elbows to enhance performance.
Key Data from Tables: Tables provide measurements for components, including flange diameters and torque requirements.
Critical Information: Highlights the importance of re-torqueing joints and notes specific product requirements.
Field Flare Pipe Spools: Discusses manufacturing and application, emphasizing vent holes and risks of on-site modifications.
Procedures: Outlines cutting and threading processes, with methods for flaring PTFE liners.
Recommendations: Suggests using companion flanges and training for operators.
Steelwork Linings and Fittings: Provides specifications for steelwork linings, including construction codes and liner thicknesses.
Permeation and Liner Recommendations: Recommends PFA and UltraHiPerFlon to mitigate permeation effects, with additional precautions.
Venting Systems: Describes venting configurations and emphasizes electrical continuity and proper earthing.
Gasket Technology: Introduces Fluorogask and Toughgask gaskets, highlighting performance and compliance.
Safety Shields: Designed to minimize leaks and spray-outs, available for various flange sizes and conditions.
Steelwork Material Standards: Details dimensions for carbon and stainless steel pipes according to ASME standards.
Quality and Compliance: CRP is ISO 9001:2015 certified, with products complying with the Pressure Equipment Directive and other standards.
Product Testing and Marking: Products undergo rigorous testing and are marked for traceability.
Non-Destructive Testing: Ensures product integrity and compliance, with no failures due to weld integrity issues.
Performance Specifications: Outlines temperature and pressure ranges for Class 150 products.
Material Specifications: Details standards for PTFE and PFA liners, emphasizing defect-free linings.
Specifications for Spacers and Venting Systems: Outlines specifications for spacers and venting systems, including testing and certification.
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Catalog excerpts

PTFE and PFA Lined Piping Systems-1

PTFE and PFA Lined Piping Systems CRP is a world leader in the manufacture of PTFE and PFA lined equipment including pipe, fittings, valves, bellows, sight glasses and other ancillary equipment. CRP supplies to the chemical, agro-chemical, pharmaceutical, petrochemical, biotechnology, pulp & paper, metals refining, food and beverage manufacturing sectors. The core of CRP's product offering is PTFE and PFA lined piping. CRP manufacture the most comprehensive range of equipment to provide a cost effective and versatile piping system. This manual covers the ASME Class 150 product range. The range is also manufactured to DIN dimensional standards and to other international piping standards. CRP Todmorden Road Littleborough OL15 9EG United Kingdom tel: +44 (0)1706 756400 fax: +44 (0)1706 379567 e-mail: [email protected] www.crp.co.uk www.ptfebellows.com

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PTFE and PFA Lined Piping Systems-2

Our Plan “To be a World Class supplier of fluoropolymer lined equipment through delivering technically superior products and by creating close relationships with customers that require high levels of service, quality, innovation and technical support to provide the lowest cost of ownership.” Key Product Families Materials Introduction Design Philosophy Summary Dimensional Table Joint Data Popular Lined Piping Product Pipe Spools Van Stone Pipe Spool Welded Pipe Spool Spacer Type 1 Spacer Type 1 Tapered Spacer Type 2 Spacer Type 3 Fittings 90° Elbow 90° Elbow Rotating Flanges 45 ° Elbow Equal...

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PTFE and PFA Lined Piping Systems-3

Materials Introduction CRP complement the lined piping with associated products that follow the PTFE or PFA lined theme. These include: Key Lining Choices Application – PFA lined Ball, Plug and Butterfly Valves for the UK market – PFA lined Swing Check and Poppet Check Valves Most applications requiring lined pipe and fittings Applications with known permeant chemicals Applications for high purity Applications requiring management of static discharge; typically non-conducting solvents – PFA lined Control Valves – PFA lined Strainers – PFA lined and unlined Tubular Sight Glasses and Level Gauges...

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PTFE and PFA Lined Piping Systems-4

Design Philosophy Manufacturing It is important to understand that CRP manufacture their own products in their manufacturing facility based just north of Manchester in the UK. CRP is unusual in the UK as the only direct manufacturer of the product from raw fluoropolymer through to the finished product. This gives the business great advantages of logistical control of delivery lead-times and due date adherence. It also means that we are fully in control of our own manufacturing processes and quality and can provide complete product traceability. Process Expertise CRP has been around for much of...

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PTFE and PFA Lined Piping Systems-5

Joint Data Van Stone Pipe Spool Rotating Flanges Half Joint Calculator for ASME B16.5 Class 150 Joints for CRP Lined Equipment Dimensions in millimetres Bolting and Torque Details Nominal Bore 1/2 in 3/4 in 1 in 1 1/2 in 2 in 3 in 4 in 6 in 8 in 10 in 12 in 14 in Bolts/ Studs Nominal Bore Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Van Stone Spool Heavy Duty Spool Fixed Flange Heavy Duty Spool Fixed Flange Heavy Duty Spool Fixed Flange Heavy Duty Spool Fixed Flange...

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PTFE and PFA Lined Piping Systems-6

Welded Pipe Spool Fixed-Rotating Flanges This spool construction has a welded slip on flange at one end and a welded stub end and loose backing flange at the other to provide a rotating flange. This is the most common pipe spool standard world-wide. Welded Pipe Spool F/R Length HiPerFlon PTFE Flange Liner Outside Raised Thickness Minimum Maximum Diameter Face Nominal1 Nominal Bore Weight Superweight/ Heavy Duty UHP PTFE Liner Lined Thickness Bore Flange Pack Nominal1 Nominal2 T Spacers are used as small gap fillers in a piping system, where the space is too small for a conventional pipe spool...

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PTFE and PFA Lined Piping Systems-7

Spacer Type 1 Tapered Type 1 spacers can also be provided tapered to a set angle or dimension on opposite sides of a flange face. This can provide a change in the angle of the pipework, useful for starting or ending falls. Spacers are used as small gap fillers in a piping system, where the space is too small for a conventional pipe spool or the opportunity does not arise to make a spool to the precise length required. The type Spacer Type 1 Tapered 2 spacer is a wafer fitting and should be specified for gap filling from the shortest size available for the relevant nominal bore – being a more...

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PTFE and PFA Lined Piping Systems-8

Spacers are used as small gap fillers in a piping system, where the space is too small for a conventional pipe spool or the opportunity does not arise to make a spool to the precise length required. Type 3 spacers are manufactured from pipe spool piping, but have stub ends in place of flanges as conventional bolting would not fit in the distance. They should be specified in preference to Type 2 spacers as soon as the gap meets the minimum length. They have an outside diameter sized to fit snugly inside the bolt circle of the adjacent parts. 1 - Please note liner thicknesses are based on Virgin...

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PTFE and PFA Lined Piping Systems-9

90o Elbow Rotating Flanges ØB This design of elbow has two rotating flanges captured behind stub ends. This design makes installation easy and provides versatility. The elbow design is ideal as a stock item for maintenance requirements. 90º Elbow Rotating Flanges The 45° elbow of course provides a 45° change of direction. These are generally lined in PTFE. Note that a 1 inch 45° elbow does not have through holes in the flanges, they are tapped ½ inch UNC Construction Codes Code HiPerFlon PTFE Liner Thickness Nominal1 Construction Codes Cast Steel Cast Steel Fabricated Steel Fabricated Steel 1...

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PTFE and PFA Lined Piping Systems-10

Equal Tee Rotating Flanges Equal tees provide a robust pipeline branch of the same nominal bore as the main pipeline itself. They are used for making additions or merging separate flows. Tees are manufactured to ASME B16.5 class 150 dimensions, but variations on standard dimensions are available on request. They can be manufactured with either fixed flanges, rotating flanges or a mix. Fixed flange products are the most economical solution. The most popular tee sizes are supplied with a high integrity investment cast steel body and wetted parts lined with a heavy wall PFA, providing superior permeation...

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