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Full-Line Product Catalog

Full-Line Product Catalog
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Full-Line Product Catalog

Product catalog summary
Company Overview
Core Cutter, LLC is a family-owned company based in Farmingdale, Maine, specializing in high-performance carbide cutting tools for various sectors including aerospace, automotive, energy, military, and medical. The company is committed to exceptional customer service and superior product quality.
Product Offerings
The catalog includes a wide range of standard, modified, and custom-made solid carbide tooling. Key products include roughing tools, miniature tooling, non-ferrous and ferrous tooling, chamfer tooling, and technical resources. Specific tools like the VST4, FEM5, and AL2 series are highlighted for cutting ferrous, titanium, and non-ferrous materials.
Tool Coatings
Core Cutter offers several tool coatings such as A-Max, C-Max, D-Max, P-Max, and T-Max, designed to enhance wear resistance, thermal stability, and performance in various machining conditions.
Custom and Modified Tooling
The company provides custom tooling solutions tailored to specific applications, including ball nose reamers, chamfer mills, and thread mills. Modified standard tooling is also available to meet specific geometric requirements.
Tool Reconditioning
The reconditioning program extends the life of solid carbide tools, offering services for drills, end mills, and reamers. It includes collection, evaluation, and reconditioning steps to maximize ROI.
Shank Configurations
The catalog discusses the importance of shank configurations in tool performance, offering options like Weldon flats and custom configurations for different tool-holding systems.
Specifications and Procedures
The document provides detailed specifications for various tool series such as VST5, VST6, VMF, and VXR, including cutting diameter, shank diameter, length of cut, overall length, flute count, and tool description. Tools are available in various flute counts and coatings to enhance performance.
Material Compatibility
Tools are designed for a wide range of materials, including hardened steel, high-temperature alloys, cast iron, stainless steel, carbon/alloy steel, aluminum, copper, and brass. Each tool series is optimized for specific material groups.
Tool Geometry and Features
Tools feature advanced geometries like chipbreaker designs, variable flute indexing, and center-cutting end geometry. They are made from extra-fine grain cemented carbide and are CNC ground in the USA.
Cutting Parameters
Suggested speeds and feeds are provided for different ISO material categories, with specific recommendations for roughing tools. Parameters include surface feet per minute (SFM) and feed per tooth (fz), which vary based on tool diameter and material type.
Customization and Availability
Custom configurations are available upon request. Factory-stocked items are highlighted, and availability for other components requires direct contact with the manufacturer.
Contact Information
For further inquiries or custom orders, contact Core Cutter LLC via email at [email protected] or phone at 207.588.7519.
Health and Safety Warnings
The document highlights potential health risks associated with cutting instruments, advising proper ventilation and consultation of safety data sheets. It warns of chemicals like arsenic and lead, known to cause cancer and reproductive issues.
Product Warranty and Return Policy
Core Cutter offers a one-year warranty for defective products, excluding modified or mishandled items. Full refunds are available for new, unmodified products returned within six months, with merchandise credit available for returns within one year.
Conclusion
The document serves as a comprehensive guide for selecting and using high-performance cutting tools, emphasizing the importance of quality materials, precise programming, and appropriate tool selection to achieve optimal machining results.
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Catalog excerpts

Full-Line Product Catalog-1

Maine Made Full-Line Product Catalog

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Full-Line Product Catalog-2

THE MARKETS WE SERVE Market diversity helps us maintain a strong competitive advantage. ur objective is to become the cutting tool provider of choice and most trusted by our customers. We gained our initial experience in the highly competitive and demanding aerospace sector, an environment that will challenge, refine, and solidify your manufacturing procedures and products. All of the market categories indicated have a strong presence among our current clients, who are very satisfied with our dependability, technical assistance, and exceptional customer service. We have the capability, willingness,...

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Full-Line Product Catalog-3

Our customers always come first, for without them, we wouldn’t be here. ore Cutter, LLC is a family owned and operated high performance carbide cutting tool manufacturer located in Farmingdale, Maine. We manufacture a variety of standard, modified and custom-made solid carbide tooling with fast turnaround from print to ship. We are honored to have the opportunity to present you with the fundamentals of our company. Our Promise We are committed to outstanding customer service and superior product quality. We promise to continually meet or exceed your expectations in all aspects of the cutting...

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Full-Line Product Catalog-4

TABLE OF CONTENTS Below is a detailed list of our standard tooling and where to locate them. ROUGHING TOOLS AL3 - CB VST4 - CB VST5 - CB VST6 - CB VMF - CB VXR 3-Flute Chipbreaker Endmill for cutting Non-Ferrous Materials 4-Flute Chipbreaker Endmill for cutting Ferrous (& Titanium) Materials 5-Flute Chipbreaker Endmill for cutting Ferrous (& Titanium) Materials 6-Flute Chipbreaker Endmill for cutting Ferrous (& Titanium) Materials N e w 7, 9, & 11 Fluted Chipbreaker Endmill for cutting Ferrous (& Titanium) Materials 4 & 5 Fluted Low-Profile Serrated Edge Rougher for cutting Ferrous (& Titanium)...

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Full-Line Product Catalog-5

OUR TOOL COATINGS Our standard tool coatings are detailed below, others upon request. * P r ev io u s A-Max Tool Series Impacted Stainless Steel Cast Iron Dark Grey Application of C-Max at high temperatures to ferrous, titanium, and toughened materials results in maximum adhesion, an incredible smooth finish, and optimal edge strength while preserving the tool's high heat shock stability and wear resistance. Stainless Steel Cast Iron Light Grey Tool Series Impacted Tool Series Impacted Hardened Steel A-Max is an AlTiN-based coating with a dark gray appearance. It can withstand wet and/or dry...

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Full-Line Product Catalog-6

CUSTOM MADE TOOLING If you need custom tooling made for a specific application, we can help! roviding the right solution, not just a tool, is what we do well. Our cutting tool engineers are experienced with building some of the most complex special tool configurations in the industry. You can be sure that we will encompass all our resources with any custom-built tooling solutions your application demands. It's as simple as 1, 2, 3 to get an estimate for a custom-made tool from us via our channel partners. Please provide us with a tool sketch, a part print (our favorite), a snippet of feature...

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Full-Line Product Catalog-7

MODIFIED STANDARD TOOLING Do you ever need that one little adjustment to a standard tool? lthough we may not always be able to implement all your required modifications to an existing tool, we will evaluate and subsequently decide on the most effective approach to provide you with a tool. We acknowledge that standard tools may not always provide the full range of geometric options required for your component and that you are unable to spare the time to await the production of a tailor-made tool. While the utmost caution is used to preserve the integrity of the cutting edges throughout the modification...

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Full-Line Product Catalog-8

TOOL RECONDITIONING Want to get more ROI out of your solid carbide tooling? he cost of cutting tools can and will rise as your business expands and production increases. Tools become much more costly when you start using diameters of 3/4" and larger. Reusing a tool two to three times, depending on its condition upon arrival, can significantly reduce costs and maximize its useful life. Get the most out of your solid carbide tooling and optimize your return on investment (ROI) with Core Cutter's reconditioning program. Whether it's a drill, reamer, endmill, or form tool, we've got you covered....

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Full-Line Product Catalog-9

SHANK CONFIGURATIONS Getting the shank properly prepared is an essential part of your setup hough it's not a very exciting or engaging concept, the tool's shank plays a crucial role in defining its performance, strength, and accuracy. All modern high-precision tool holders, including shrink fit, milling chucks, and hydraulic systems, are compatible with our standard tooling (h6) cylindrical shanks. We are aware, however, that a large number of tool-holding connections call for other configurations, which we can and will provide. Here are some of the other shank configurations we regularly offer....

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Full-Line Product Catalog-10

ROUGHING PROFILES What exactly is the difference between a chip breaker and a serrated rougher? he length of cut (L1) of an endmill represents the edges that make contact with the material during cutting. To mitigate the cutting forces, we instinctively use geometry elements like rake and relief. However, there are additional enhancements that might also prove advantageous. In heavy milling operations, roughing grooves are a crucial geometric feature that help remove vast amounts of material more effectively. The primary purpose of a rougher is to prevent the chips from becoming excessively lengthy...

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Full-Line Product Catalog-11

Maine Made ROUGHING TooLS Available Surface Treatment Catalog Page(s) 3-Flute High-Performance Chipbreaker Endmill Uncoated D-Max Coating VST4-CB 4-Flute High-Performance Chipbreaker Endmill A-Max Coating 5-Flute High-Performance Chipbreaker Endmill P P-Max Coating 6-Flute High-Performance Chipbreaker Endmill T-Max Coating 7, 9, and 11 Flute High-Performance Chipbreaker Endmill P C-Max Coating 4 & 5 Flute High-Performance Low-Profile Serrated Roughing Endmill T-Max Coating Cutting Parameters can be found on pgs. 23 - 24

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.