Xenus Edge Filter
16Pages

XTL-FA-01 Edge Filter for Xenus: User Guide P/N 95-00378-000 Revision 3 June 2008

Edge Filter for Xenus: User Guide This page for notes.

Table of Contents Edge Filter for Xenus: User Guide ii Copley Controls Corp. This page for notes.

Copley Controls Corp. iii ABOUT THIS GUIDE Overview and Scope This guide describes the installation and connection of the Xenus Model XTL-FA-01 edge filter. Related Documentation Related information is available in these Copley Controls documents: • Xenus XTL User Guide • CME 2 User Guide Information on Copley Controls Software can be found at: http://www.copleycontrols.com/Motion/Products/Software/index.html Comments Copley Controls Corporation welcomes your comments on this guide. For contact information, see http://www.copleycontrols.com Copyrights No part of this document may be...

About this Guide Edge Filter for Xenus: User Guide iv Copley Controls Corp. Product Warnings Observe all relevant state, regional, and local safety regulations when installing and using this product. For safety and to assure compliance with documented system data, only Copley Controls Corporation should perform repairs. DANGER: Hazardous voltages. ! DANGER Exercise caution when installing and adjusting. Failure to heed this warning can cause equipment damage, injury, or death. Risk of electric shock. ! DANGER High-voltage circuits on Xenus J1, J2, and J3 and on Filter J1 and J2 are...

Xenus Filter Edge Filter for Xenus: User Guide 6 Copley Controls Corp. 1.1: Overview The XTL-FA-01 edge filter can be used to minimize noise on the output of any Xenus amplifier. The XTL-FA-01 edge filter is RoHS compliant. 1.1.1: Differential and Common Mode Filtering Most noise is capacitively coupled from the motor power cable to neighboring cables. To minimize this noise, the XTL-FA-01 edge filter uses both differential edge filtering and common mode filtering. Differential edge filtering reduces the high frequency component of the PWM signal, thus producing a signal with less energy...

Edge Filter for Xenus: User Guide Xenus Filter Copley Controls Corp. 7 1.2: XTL-FA-01 Edge Filter Specifications Voltage, maximum 373 Vdc Input Current, maximum 20 Adc Voltage, maximum 373 Vdc Output Current, maximum 20 Adc Peak Current/Peak Current Time 40 Adc for 1 second Rise/Fall Time 500 mS (typical) Differential Mode Inductance 82 CH per phase, 162 uH phase-phase (nominal) Common Mode Inductance 220 CH (nominal) Nominal Resistance 27 milliohms per leg, 54 milliohms phase-phase (nominal) Agency Approvals UL508C, EN60204, RoHS 1.3: Thermal Considerations Cooling Requirements When used...

Xenus Filter Edge Filter for Xenus: User Guide 8 Copley Controls Corp. 1.4: XTL-FA-01 Edge Filter Dimensions The following diagram shows the mounting dimensions of the XTL-FA-01 Edge Filter.

Edge Filter for Xenus: User Guide Xenus Filter Copley Controls Corp. 9 1.5: XTL-FA-01 Edge Filter Wiring This section describes the wiring of the XTL-FA-01 Edge Filter. 1.5.1: Electrical Codes and Warnings Be sure that all wiring complies with the National Electrical Code (NEC) or its national equivalent, and all prevailing local codes. DANGER: Hazardous voltages. ! DANGER Exercise caution when installing. Failure to heed this warning can cause equipment damage, injury, or death. Risk of electric shock. ! DANGER High-voltage circuits on Xenus J1, J2, and J3 and on Filter J1 and J2 are...

Xenus Filter Edge Filter for Xenus: User Guide 10 Copley Controls Corp. 1.5.2: Connector Locations Edge Filter J1 connects to Xenus J2. Edge Filter J2 connects to the motor.

Edge Filter for Xenus: User Guide Xenus Filter Copley Controls Corp. 11 1.5.3: Cable Notes 1 Keep the Edge Filter J1 to Xenus J2 cable as short as possible. A typical length is 7 inches. 2 To reduce noise, twisted shielded cable must be used and the signal cables should not be bundled in the same conduit. 1.5.4: Input (J1) From Amplifier Mating Connector Description Euro-style, 5 position, 5.0 mm pluggable female terminal block Manufacturer PN Wago 51118042 or 721-105/026-047/RN01-0000 Wire Size 22 - 12 AWG Recommended Wire 12 AWG, 600 V (Shielded cable used for CE compliance) Wire...

Xenus Filter Edge Filter for Xenus: User Guide 12 Copley Controls Corp. 1.5.6: Diagram: Edge Filter Wiring with Brushless Motor Amplifier U V W A B C Brushless Motor Case Ground J2-2 J2-1 J2-3 J2-4 Filter J2-2 J2-1 J2-3 J1-4 J2-4 J1-3 J1-2 J1-1 J1-5 1.5.7: Diagram: Edge Filter Wiring with Brush Motor U V + - Brush Motor Case Ground Amplifier J2-2 J2-1 J2-3 J2-4 Filter J2-2 J2-1 J2-3 J1-4 J2-4 J1-3 J1-2 J1-1 J1-5

Edge Filter for Xenus: User Guide Xenus Filter Copley Controls Corp. 13 1.6: XTL-FA-01 Edge Filter Ordering Filter Model Description XTL-FA-01 Xenus Edge Filter Connector Kit Model Qty Ref Description Mfr.Model No. 1 J1 Plug, 5 position, 5.0 mm, female Wago 51118042 or 721-105/026-047/RN01-0000 1 J2 Plug, 4 position, 5.0 mm, female Wago 51118008 or 721-104/026-047/RN01- 0000 XTL-FK 2 -- Insertion / Extraction Tool Wago 231-131

XTL-FA-01 Edge Filter for Xenus: User Guide P/N 95-00378-000 Revision 3 June 2008 2005, 2006, 2007, 2008 Copley Controls Corporation 20 Dan Road Canton, MA 02021 USA All rights reserved