Accelnet R20

Accelnet R20
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Accelnet R20

Product catalog summary
Overview: The document provides technical specifications and operational guidelines for the Accelnet R20, a ruggedized digital servo drive designed for controlling brushless and brush motors. It supports position, velocity, and torque control, operating in both distributed and stand-alone modes using the CANopen protocol.
Control Modes: The drive supports multiple control modes including Indexer, Point-to-Point, PVT, Camming, Gearing, Position, Velocity, and Torque.
Command Interface: It accepts various command inputs such as stepper commands, CANopen, ASCII, discrete I/O, and ±10V or PWM commands for position, velocity, and torque.
Communications: The drive communicates via CANopen, RS-232, and optionally RS-422, supporting up to 127 CAN nodes on a single bus.
Feedback: It supports digital quad A/B encoders, analog sin/cos encoders, brushless resolvers, and digital Halls for feedback.
Digital I/O: The drive includes 12 digital inputs and 3 outputs, with programmable functions for various control and status indications.
Ruggedized Standards Conformance: The drive is designed to operate in extreme conditions, conforming to MIL-STD and IEC specifications for temperature, humidity, vibration, and shock.
Model Specifications: Various models are available with different peak and continuous current ratings, voltage ranges, and power outputs.
General Specifications: The drive features a 3-phase MOSFET inverter, digital control loops, and supports a wide range of input power conditions. It includes protections against overvoltage, undervoltage, overtemperature, and short circuits.
Mechanical & Environmental: The drive is compact and lightweight, requiring heat sink or forced air cooling for continuous power output. It operates in a wide temperature range and is protected against environmental contaminants.
Software: CME 2 software facilitates easy setup and configuration of the drive, supporting both RS-232 and CAN bus communications.
Connection Details: The document details various connection setups, including serial cable connections, CANopen connectors, and RS-422 connections, with diagrams for compatibility with different communication standards.
Drive Status Indicators: The drive features a bi-color LED indicating operational status through different color and blink combinations.
Motor Connections: The drive supports multiple motor connection types, including phase, feedback, and thermal sensor connections.
Additional Features: High-speed digital inputs are used for specific functions, and shielded cables are recommended for motor connections to minimize noise and ensure CE compliance.
Grounding Considerations: Power and control circuits share a common ground, and proper grounding is crucial for minimizing noise and ensuring signal integrity.
Auxiliary HV Power: An AUX-HV input maintains communication and feedback circuits active when the main +HV supply is removed.
Shielded Cables for CE Compliance: Shielded cables are necessary to control radio frequency emissions, with specific grounding recommendations provided.
Maximum Operating Temperature vs. Heatsink Type & Air Circulation: Charts indicate maximum ambient temperature versus continuous output current for various models, with cooling conditions specified.
Ordering Guide: Specifications are subject to change, with an example order including a servo drive with a factory-installed heatsink and associated components.
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Catalog excerpts

Accelnet R20-1

Accelnet R20 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS R20 CONTROL MODES • Indexer, Point-to-Point, PVT • Camming, Gearing, Position, Velocity, Torque COMMAND INTERFACE • Stepper commands RoHS R Single-ended or Differential selectable • CANopen • ASCII and discrete I/O • ±10V position/velocity/torque command • PWM position/velocity/torque command • Master encoder (Gearing/Camming) COMMUNICATIONS • CANopen • RS-232 • RS-422 (Optional) FEEDBACK • Digital quad A/B encoder • Aux encoder / emulated encoder out • Analog sin/cos encoder (-S versions) • Brushless resolver (-R option) • Digital Halls I/O - DIGITAL • 12 inputs, 3 outputs DIMENSIONS: mm [in] • 168 x 99 x 31 [6.6 x 3.9 x 1.2] Model Ip Ic Vdc R20-055-18 18 6 55 R20-090-09 9 3 90 R20-090-18 18 6 90 R20-090-36 36 12 90 R20-180-09 9 3 180 R20-180-18 18 6 180 Add -S to part numbers above for sin/cos feedback Add -R to part numbers above for resolver feedback DESCRIPTION Accelnet R20 is a ruggedized high-performance, DC powered drive for position, velocity (using encoder, resolver, Halls, or BEMF), and torque control of brushless and brush motors. It operates as a distributed drive using the CANopen protocol, or as a stand-alone drive accepting analog or digital commands from an external motion controller. In stand-alone mode, current and velocity modes accept digital 50% PWM or PWM/polarity inputs as well as ±10V analog. In position mode inputs can be incremental position commands from step-motor controllers, analog ±10V, or A/B quadrature commands from a master-encoder. Pulse to position ratio is programmable for electronic gearing. Accelnet R20 models operate as Motion Control Devices under the DSP-402 protocol of the CANopen DS-301 V4.01 (EN 50325-4) application layer. DSP-402 modes supported include: Profile Position, Profile Velocity, Profile Torque, Interpolated Position Mode (PVT), and Homing. The two CAN ports are optically isolated from drive circuits. There are twelve digital inputs eleven of which have programmable functions. These include CAN address, motion-abort, limit & home switches, stepper/encoder pulse inputs, reset, digital torque or velocity reference, and motor over-temperature. Input [IN1] is dedicated for the drive Enable. There are three programmable logic outputs for reporting an drive fault, motor brake control, or other status indications. Drive power is transformer-isolated DC from regulated or unregulated power supplies. An AuxHV input powers control circuits for “keepalive” operation permitting the drive power stage to be completely powered down without losing position information, or communications with the control system. RUGGEDIZED STANDARDS CONFORMANCE Ambient Temperature Thermal Shock Relative Humidity Vibration Altitude Shock MIL-STD specifications IEC specifications Non-Operating Operating Operating Non-Operating Operating Operating Non-Operating Operating Crash Safety Operating MIL-STDIEC- -50ºC to 85ºC -40ºC to 70ºC -40ºC to 70ºC in 1 minute 95% non-condensing at 60ºC 95% non-condensing at 60ºC 5 Hz to 500 Hz, up to 3.85 grms -400 m to 12,200 m -400 m to 5,000 m 75 g peak acceleration 40 g peak acceleration 461, 704, 810, 1275, 1399 60068, 60079 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Fax: 781-828-6547 Page 1 of 24

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Accelnet R20-2

Accelnet R20 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS R20 RoHS GENERAL SPECIFICATIONS Test conditions: Load = Wye connected load: 2 mH + 2 Ω line-line. Ambient temperature = 25°C, +HV = HVmax MODEL R20-055-18 R20-090-09 OUTPUT POWER R20-090-18 Peak Current 18 (12.7) 9 (6.4) 18 (12.7) Peak time 1 1 1 Continuous current 6 (4.2) 3 (2.1) 6 (4.2) Peak Output Power 0.92 0.79 1.55 Continuous “ “ 0.32 0.27 0.53 Output resistance 0.075 0.075 0.075 Maximum Output Voltage Vout = HV*0.97 - Rout*Iout INPUT POWER HVmin~HVmax Ipeak Icont Aux HV +20 to +55 20 6.7 PWM OUTPUTS Type PWM ripple...

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Accelnet R20-3

Accelnet R20 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS R20 RoHS FEEDBACK DIGITAL QUAD A/B ENCODER Type Signals Frequency Quadrature, differential line driver outputs A, /A, B, /B, (X, /X, index signals optional) 5 MHz line frequency, 20 MHz quadrature count frequency ANALOG ENCODER (-S OPTION) Type Sin/cos, differential line driver outputs, 0.5 Vpeak-peak (1.0 Vpeak-peak differential) centered about 2.5 Vdc typical. Common-mode voltage 0.25 to 3.75 Vdc Sin(+), sin(-), cos(+), cos(-) 230 kHz maximum line (cycle) frequency 10 bits/cycle (1024 counts/cycle) Signals Frequency Interpolation...

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Accelnet R20-4

Accelnet R20 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS R20 RoHS GENERAL SPECIFICATIONS (CONT’D) AGENCY STANDARDS CONFORMANCE EN 55011 : 1998 CISPR 11 (1997) Edition 2/Amendment 2: Limits and Methods of Measurement of Radio Disturbance Characteristics of Industrial, Scientific, and Medical (ISM) Radio Frequency Equipment EN 61000-6-1 : 2001 Electromagnetic Compatibility Generic Immunity Requirements Following the provisions of EC Directive 89/336/EEC: Safety Requirements for Electrical Equipment EN 61010-1 2nd Ed.: 2004 for Measurement, Control, and Laboratory use Following the...

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Accelnet R20-5

Accelnet R20 RUGGEDIZED DIGITAL SERVO DRIVE FOR BRUSHLESS/BRUSH MOTORS R20 RoHS COMMUNICATIONS CME 2 SOFTWARE Drive setup is fast and easy using CME 2 software communicating via RS-232 or over the CAN bus. All of the operations needed to configure the drive are accessible through this powerful and intuitive program. Autophasing of brushless motor Hall sensors and phase wires eliminates “wire and try”. Connections are made once and CME 2 does the rest thereafter. Encoder wire swapping to establish the direction of positive motion is eliminated. Motor data can be saved as .ccm files. Drive data...

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