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Accelnet Plus EtherCAT Panel

Accelnet Plus EtherCAT Panel
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Accelnet Plus EtherCAT Panel

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for the AEPAccelnet Plus Panel EtherCAT, a high-performance DC powered drive designed for controlling brushless and brush motors via EtherCAT, an Ethernet-based fieldbus.
Specifications: Various models are detailed with their peak and continuous current ratings, output resistance, and input power requirements. Models include AEP-055-18, AEP-090-09, AEP-090-18, AEP-090-36, AEP-180-09, and AEP-180-18, each with specific voltage and current parameters.
Control and Feedback: The drive supports multiple control modes such as Indexer, Point-to-Point, PVT, Camming, Gearing, and Position, Velocity, Torque. It uses CANopen over EtherCAT (CoE) for command interface and supports both incremental and absolute encoder feedback.
Inputs and Outputs: Features include six opto-isolated digital inputs, a non-isolated high-speed input, and three digital outputs. A multi-mode encoder port is available for secondary encoder input or buffered encoder output.
Communication: Dual RJ-45 sockets facilitate EtherCAT communication, supporting high-speed control and synchronization. An RS-232 port is used for drive setup and control.
Protection and Indicators: Protections include overvoltage, undervoltage, over temperature, and short circuits. Status indicators feature bi-color LEDs for drive and network status.
Mechanical and Environmental: Specifications include dimensions, weight, and environmental operating conditions such as temperature, humidity, vibration, and shock resistance.
Standards and Compliance: The drive conforms to standards including EMC Directive, Low Voltage Directive, and UL safety requirements.
Specifications and Features: The drive is configured via a three-wire, full-duplex DTE RS-232 port, with setup facilitated by CME 2™ software. RS-232 communications support baud rates from 9600 to 115,200.
Digital Inputs and Outputs: Programmable digital outputs and inputs are included, functioning as drive fault indicators, motor brakes, PWM sync, and more. Inputs include limit switches, home switch, drive reset, and motion profile abort.
Motor Connections: Connections include phases, Hall signals, encoder, thermal sensor, and brake. The encoder provides incremental position feedback, and the thermal sensor protects against overheating.
Encoder Interfaces: Supports various encoder interfaces like SSI, EnDat, BiSS, and Absolute-A formats, allowing for synchronous serial data communication.
Power Supplies and Mounting: Operates from transformer-isolated, unregulated DC power supplies, with considerations for maximum voltage ratings and regenerative energy management. Mounting options include panel mounting with optional heatsinks.
Auxiliary HV Power: An auxiliary HV input maintains drive communications and feedback circuits active when the PWM output is inactive.
Emergency Off (EMO) Conditions: Describes the procedure for disabling the drive by removing the main +HV supply during emergencies to ensure safety.
Grounding Considerations: Emphasizes connecting drive signal ground terminals to the user's control ground system to minimize noise.
Shielded Cables and CE Compliance: Shielded cables are required for CE compliance, with the drive case connected to the system chassis for noise shielding.
Connectors and Signals: Details pin configurations for connectors J1, J2, J3, and J4, specifying associated signals.
Power Dissipation and Thermal Resistance: Charts illustrate internal power dissipation under various conditions, with calculations for maximum ambient operating temperature.
Dimensions and Mounting: Includes dimensions and mounting instructions, emphasizing vertical mounting for convection cooling.
Ordering Instructions: Provides instructions for ordering drives and accessories, including part numbers and descriptions.
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Catalog excerpts

Accelnet Plus EtherCAT Panel-1

Model Ip Ic Vdc AEP-055-18 18 6 55 AEP-090-09 9 3 90 AEP-090-18 18 6 90 AEP-090-36 36 12 90 AEP-180-09 9 3 180 AEP-180-18 18 6 180 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 1 of 18 AEP Accelnet Plus Panel EtherCAT There are six opto-isolated digital inputs in two groups. All are common-anode types that source current into current-sinking switches in the controller. Inputs [IN1~4] are 24 Vdc compatible and inputs [IN5~6] are 5 Vdc compatible. The active levels are programmable as are the functions. The drive Enable function is dedicated to [IN1]. A non-isolated high-speed input [IN7] and output [OUT3] are provided, as well as two opto-isolated Darlington outputs [OUT1,2]. In addition, a ±10 Vdc analog input is provided for interfacing to sensors. Drive power is transformer-isolated DC from regulated or unregulated power supplies. An AuxHV input is provided for “keep-alive” operation permitting the drive power stage to be completely powered down without losing position information, or communications with the control system. descriptiondescription Accelnet EtherCAT® is a high-performance, DC powered drive for position, velocity, and torque control of brushless and brush motors via EtherCAT®, an Ethernet-based fieldbus. Drive commissioning is fast and simple using CME 2™ software operating under Windows® and communicating with Accelnet EtherCAT® via RS-232. Accelnet operates as an EtherCAT® slave using the CANopen over EtherCAT® (CoE) protocol of DSP-402 for motion control devices. Supported modes include: Profile Position-Velocity-Torque, Cyclic Synchronous Position-Velocity-Torque, Interpolated Position Mode (PVT), and Homing. Feedback from both incremental and absolute encoders is supported. A multi-mode encoder port functions as an input or output depending on the drive’s basic setup. As a input it takes feedback from a secondary encoder to create a dual-loop position control system or as a master encoder for driving a cam table. As an output, it buffers the digital encoder signals from the motor’s digital encoder and eliminate split cables that would be needed to send the signals to both drive and control system. Control Modes • Indexer, Point-to-Point, PVT • Camming, Gearing • Position, Velocity, Torque Command Interface • CANopen over EtherCAT® (CoE) • ±10V position/velocity/torque • Master encoder (Gearing/Camming) • ASCII via RS-232 Communications • EtherCAT® • RS-232 Feedback Incremental • Digital quad A/B encoder • Analog sin/cos encoder • Panasonic Incremental A • Digital Halls • Aux. encoder / encoder out Absolute • SSI • EnDat • Absolute A • Tamagawa Absolute A • Panasonic Absolute A Format • BiSS I/O Digital • 8 inputs, 3 outputs Dimensions: mm [in] • 196 x 99 x 31 [7.7 x 3.9 x 1.2]RoHSCopleyControls

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Accelnet Plus EtherCAT Panel-2

Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 2 of 18 AEP Accelnet Plus Panel EtherCAT GENERAL SPECIFICATIONS Test conditions: Load = Wye connected load: 2 mH + 2 Ù line-line. Ambient temperature = 25°C, +HV = HVmax MODEL AEP-055-18 AEP-090-09 AEP-090-18 AEP-090-36 AEP-180-09 AEP-180-18 Output Power Peak Current 18 (12.7) 9 (6.4) 18 (12.7) 36 (25.5) 9 (6.4) 18 (12.7) Adc (Arms-sine), ±5% Peak time 1 1 1 1 1 1 Sec Continuous current 6 (4.2) 3 (2.1) 6 (4.2) 12 (8.5) 3 (2.1) 6 (4.2) Adc (Arms-sine) per phase Output resistance...

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Accelnet Plus EtherCAT Panel-3

Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 3 of 18 Accelnet Plus Panel EtherCAT AEP RS-232 PORT Signals RxD, TxD, Gnd in 6-position, 4-contact RJ-11 style modular connector. Mode Full-duplex, DTE serial port for drive setup and control, 9,600 to 115,200 Baud Protocol ASCII or Binary format motormotormotor connections Phase U, V, W PWM outputs to 3-phase ungrounded Wye or delta connected brushless motors, or DC brush motors Hall U, V, W Digital Hall signals, single-ended Digital Incremental Encoder Quadrature signals,...

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Accelnet Plus EtherCAT Panel-4

S1 S2 Hexex Dec 0 0 0 1 16 1 2 32 2 3 48 3 4 64 4 5 80 5 6 96 6 7 112 7 8 128 8 9 144 9 A 160 10 B 176 11 C 192 12 D 208 13 E 224 14 F 240 15 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 4 of 18 Accelnet Plus Panel EtherCAT AEP S1 S2 EtherCAT® Addressddressddressddress (stationstationstation aliasalias) In an EtherCAT® network, slaves are automatically assigned addresses based on their position in the bus. But when the device must have a positive identification that is independent of cabling, a Station Alias is needed....

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Accelnet Plus EtherCAT Panel-5

Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 5 of 18 Accelnet Plus Panel EtherCAT AEP analoganalog INP U T The differential configuration of the analog input has a ±10 Vdc range and is useful for reading sensors or other voltage sources while rejecting noise on the signal ground that can occur due to power supply currents flowing in the wires to the drive. Shielded, twisted-pair wires are the best choice for connecting the input to the voltage source. One of the input terminals connects to the voltage source and the other...

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Accelnet Plus EtherCAT Panel-6

Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Web: www.copleycontrols.com Page 6 of 18 Accelnet Plus Panel EtherCAT AEP DIGITAL OUTPUTS Two of these are Darlington opto-isolators with both terminals accessible. A Zener diode is included as a snubber for driving inductive loads. A third output is a high-speed CMOS buffer. Functions are programmable, as are the active levels (ON or OFF when True). Programmable functions of the outputs include: • Drive fault indicator • Motor brake • PWM sync • Program controlled • Custom trajectory status • Custom position-...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.