1. Catalogs
  2. Copier Machinery
  3. ROTOWELD Automated

ROTOWELD Automated

ROTOWELD Automated

ROTOWELD Automated

Product catalog summary
Overview
The Rotoweld 3.0 is an advanced automated welding work cell designed for pipe spool prefabrication and small pressure vessel manufacturing. It integrates machine vision, adaptive control, and robotic technology to deliver high-quality 1G girth welds significantly faster than manual methods.
Key Features
  • Vision-Based Penetration Control: Utilizes a video camera and unique algorithms to adjust welding parameters in real-time, ensuring consistent quality.
  • Productivity: Increases productivity by 400% with a 90% Arc-On-Time, performing five times faster than manual SMAW or GTAW.
  • Ease of Use: Requires minimal welding experience due to its operator-friendly interface.
Technical Specifications
  • Materials: Compatible with carbon steel, Cr-mo steel alloys, and duplex stainless steel.
  • Welding Processes: Supports GMAW (short circuit and spray transfer), FCAW, and SAW.
  • Rotator Capacity: Diameter range from 75 mm to 1,065 mm, with a load capacity of 1,360 kg.
  • Rails: Configurable length from 9.2 m to 23.8 m, with an idler roll load capacity of 4,535 kg.
Customer Testimonial
Gary Renfro from Perma-Pipe Inc. praises the Rotoweld 3.0 for its technical advancements, reliability, and intuitive design, highlighting its seamless integration into their production operations.
Contact Information
For more details, contact Tecnar at [email protected] or visit their website at tecnar.com.
See more

Catalog excerpts

ROTOWELD Automated-1

Automated welding work cell for pipe spool prefabrication

 Open the catalog to page 1
ROTOWELD Automated-2

Rotoweld 3.0 brings pipe spool prefabrication into the 21st century The Rotoweld 3.0 is a fully automated work cell developed specifically for industrial pipe prefabrication, small pressure vessel manufacturing or other similar 1G welding. It integrates machine vision, adaptive control and robotic technology in a dedicated package that produces high-quality, full-penetration 1G girth welds five times faster than manual SMAW. Rotoweld 3.0: the vision of the future The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality...

 Open the catalog to page 2
ROTOWELD Automated-3

Average welding time Rotator One dia-inch per minute Diameter capacity 75 mm to 1 065 mm/3 in. to 42 in. Example: 8 min for an 8 in. standard wall pipe Center line clearance to ground 1 605 mm/65 in. Operation speed range 0.2 to 2 rpm Carbon steel (including low-temp applications) Maximum torque 3 955 n-m/35 000 lb.-in. Cr-mo steel alloys (may not require preheat) Duplex stainless steel Rails Shortest configuration length 9.2 m/ 30ft. Welding processes Longest configuration length 23.8m/ 77 ft. Root pass GMAW (short circuit) Fill pass GMAW (spray transfer)...

 Open the catalog to page 3
ROTOWELD Automated-4

Atlantic Construction Brent Gedak Welding Calefaccion Y Ventilation S.A. De C.V. Dearing Compressor & Pump Epsilon Industries Glenfield Engineering Perma-Pipe Preferred Energy PWC Industries US Engineering Company “We’ve had Rotowelds in our Lebanon plant for over 15 years… These machines quickly became a vital part of our production operations…Through the years, the Tecnar team delivered excellent response, service and parts delivery and replacement…We purchased Tecnar’s latest Rotoweld model, the 3.0. It is a giant leap forward for technical advancement, functionality, performance and up-time....

 Open the catalog to page 4

All Copier Machinery catalogs and technical brochures

  1. Buffalo 42 P

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.