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Productline. Components

Productline.  Components
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Productline. Components

Product catalog summary
Overview
Coperion specializes in manufacturing components for bulk material handling across industries such as plastics, chemicals, food, and minerals. Their product line includes rotary valves, diverter valves, gate valves, and special components, all designed to meet industrial requirements like sanitary and flameproof designs, ATEX conformity, and wear protection.
Specifications and Components
  • Rotary Valves: Designed for powders and granular products, offering high filling efficiency and safe operation under full product load. Available in various pressure ratings and configurations.
  • Diverter Valves: Used for directing material flow, available in single and dual-channel designs for powders and pellets.
  • Gate Valves: Used for silo and hopper outlets, available in universal and conveying line designs with different pressure ratings.
  • Special Components: Includes elutriators, separators, filters, samplers, and heat exchangers for specific applications like dust separation and temperature control.
Innovations and Technology
Coperion emphasizes innovative technology for operational reliability and sanitary production, with components designed for easy cleaning and maintenance, ensuring high hygiene standards.
Wear Protection and Durability
Offers wear protection concepts for handling abrasive materials, extending component service life through extensive research and practical applications.
Applications and Customization
Provides tailored solutions for process stages like discharging, dosing, conveying, and homogenizing, ensuring reliable and economical operation across industries.
Conclusion
Coperion's comprehensive product line and systems engineering expertise make them a reliable partner for efficient bulk material handling solutions, focusing on quality, innovation, and customer partnership.
Rotary Valve Specifications and Features
  • Pressure Range: Operates at a system and differential pressure of 1.5 barg, with a pressure surge proof of 10 barg.
  • ATEX Compliance: Optional use in Ex-Zones, flameproof for dust ST2.
  • Inlet Design: Anti-chopping inlet geometry for safe starting below a full product column.
  • Capacity: High filling efficiency through internal leakage gas venting.
  • Options and Accessories: Includes quick cleaning coupling, rotor with shallow pockets, wear protection, scraper blades, and high-temperature execution up to 250°C.
Rotary Valve Dimensions and Models
Various models (ZVD 200 to ZVD 800) with different inlet/outlet dimensions and weights, suitable for different applications and capacities.
High-Pressure Discharging Valve (ZVH)
  • Pressure Range: Operates at 3.5 barg with a pressure surge proof of 10 barg.
  • Design: Special inlet geometry for gentle pellet handling and low leakage with a high-pressure rotor.
  • Options: Includes quick cleaning execution, rotor with shallow pockets, wear protection, and heated housing.
Materials and Construction
Various housing and rotor materials available, including stainless steel and cast iron, with options for hard chrome plating and nickel plating for enhanced wear resistance.
Quick Disassembling and Sanitary Design
Features quick cleaning executions for easy disassembly and cleaning, suitable for sanitary applications with FDA-conform materials.
Wear Protection
Incorporates wear-resistant materials and designs, such as DUROPROTECT® and DUROCHROM®, ensuring long-term low leakage gas rates and durability in abrasive environments.
Accessories
Includes leakage gas collectors, separators, speed monitors, and contact control systems for optimized operation and maintenance.
Diverter Valves
Designed for various applications with different execution types (K, T, V) and materials, suitable for pneumatic conveying lines and gravity pipes.
Diverter and Gate Valves Overview
Detailed specifications and descriptions of diverter and gate valves for handling powders and granular products, designed for different applications, pressure ranges, and materials of construction.
Diverter Valves
  • Two-Way Diverter Valve WEK: For granular products, compact spherical design, operates at pressures up to 6 barg.
  • Two-Way Diverter Valve WET: Similar to WEK but with a 90° outlet, suitable for silo feeding.
  • Two-Way Diverter Valve WZK: Dual-channel valve for powders and granular products, operates at up to 5 barg.
  • Two-Way Diverter Valve WYK: Stainless steel valve with conical design, suitable for sanitary applications.
  • Two-Way Diverter Valve WRK: Made of solid cast iron with ceramic wear protection, designed for abrasive products.
  • Two-Way Diverter Valve WHK: Compact stainless steel valve, suitable for space-saving installations.
  • Two-Way Diverter Valve WGV: Symmetrical design valve for gravity pipes, operating at up to 1 barg.
  • Multi-Way Diverter Valve DWR: Rotary disc with up to 13 ports, suitable for installations at up to 1 barg.
Gate Valves
  • Universal Gate Valves FUS and FUH: Wafer valves made of stainless steel, designed for installation between flanges in gravity pipes.
See more

Catalog excerpts

Productline.  Components-1

ROTARY VALVES DIVERTER VALVES GATE VALVES SPECIAL COMPONENTS Productline. Components. scompounding & extrusion ^ materials handling >service confidence through partnership confidence through partne

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Productline.  Components-2

>> Confidence through partnership. Making a promise into a guarantee of success.

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Productline.  Components-3

COPERION COMPONENTS AND PROCESS PARTS More than 200,000 bulk materials components sold >> First-class handling for first-class products. Conveying, discharging, separating, storing, homogenising, dosing or thermal treatment – we master all process steps for processing and handling bulk materials. The components manufactured in our own facilities are highly regarded as top-quality products in the plastics, chemical, food and mineral industries around the world. Many years of experience and comprehensive process know-how in systems engineering are continually incorporated into the research and development...

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>> Powerful components for all process stages. >> Continually optimimised first-class prod- Discharging, dosing, conveying, separating, ucts for a very wide range of requirements. cleaning, homogenising, heating, cooling Rotary valves, diverter valves, slide gate etc. – it is only possible to supply detailed so- valves etc. – Coperion supplies a wide range lutions which result in decisive improvements of components that reliably prove their throughout the entire process chain with in- worth and functionality in many bulk mate- depth knowledge of each process stage. rials systems around the world....

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>> lnnovative technology for optimum opera- >> Track-proven wear protection concepts for tional reliability and sanitary production. Bulk a long service life. Many minerals put a con- materials components for pneumatic convey- siderable strain on the components in bulk ing and discharging of food must meet par- materials systems as they are very abrasive. ticularly high demands regarding hygiene Coperion masters these challenges with in- and cleanability. Coperion has developed novative wear protection concepts that were ideal concepts for all types of applications. developed on the basis of...

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>> Individual plant concepts with process knowhow in systems engineering and components from our own manufacturing facilities. Powder silo 6 Additive handling Rotary Valves Diverter Valves Gate Valves

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Productline.  Components-7

Storage silos Bagging system Heat Exchangers

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Productline.  Components-8

Coperion Components ROTARY VALVES INTRO WITH SELECTION MATRIX ON PAGE 10/11 ROTARY VALVES FOR POWDERS 12 ROTARY VALVE, 0.8 BARG Discharging and metering valve for powders ROTARY VALVE, 1.0 BARG Discharging and metering valve for powders ROTARY VALVE, 1.5 BARG Blow-through valve for powders ROTARY VALVE, 1.5 BARG Blow-through valve for powders ROTARY VALVE, 1.5 BARG Discharging and metering valve for powders ROTARY VALVE, 1.5 BARG Discharging and metering valve with rectangular flange-connections for powders ROTARY VALVE, 3.5 BARG High pressure blow-through valve for powders ROTARY VALVES FOR...

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THE COMPLETE PRODUCT LINE FOR EFFICIENT PLANTS. DIVERTER VALVES INTRO WITH SELECTION MATRIX ON PAGE 44/45 46 WEK TWO-WAY-DIVERTER VALVE, 6 BARG Single channel diverter valve with 45° outlet for pellets 48 WET TWO-WAY-DIVER TER VALVE, 6 BARG Single channel diverter valve with 90° outlet for pellets 50 WZK TWO-WAY-DIVER TER VALVE, 5 BARG Dual channel diverter valve for powders and pellets 52 WYK TWO-WAY-DIVER TER VALVE, 5 BARG Stainless steel diverter valve in sanitary design for powders and pellets 54 WRK TWO-WAY-DIVER TER VALVE, 4 BARG Solid cast iron diverter valve for powders and pellets 56...

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THE COMPLETE SPECTRUM FOR EACH APPLICATION. >> Coperion Rotary Valves come with the assurance of decades of experience, process know-how as well as with proprietary development and manufacturing with top quality materials. ROTARY VALVES FOR POWDERS Benefits: Large inlet. Unrestricted product flow. High filling efficiency. TYPE CODE FOR ROTARY VALVES ZRD 400.1 - 42 - SS ROTARY VALVES FOR GRANULAR PRODUCTS Benefits: Patented anti-chopping inlet geometry. Safe starting under full product load. Material * Rotor volume Execution Size Rotor type Housing type OPTIONS AND ACCESSORIES FOR ROTARY VALVES Optional...

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Rotary Valve ZHD DISCHARGING- AND METERING-VALVE FOR POWDERS _ Kompeditive cast iron valve with a large inlet, especially for discharge application _ With feeding shoe also suitable for feeding bulk materials into pneumatic conveying systems at up to 0.8 barg (10 psi) _ Operation possible without leakage gas venting Cast housing Large inlet without restriction Shaft seal Outboard bearing Large outlet D-Rotor, open end, 8 pockets, chamfered blades Leakage gas diagram (New, standard clearance 100°C, max. speed) 2,0 Leakage gas rate with product [m3/min] Differential Pressure [barg] Leakage gas...

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ROTARY VALVE FOR POWDERS | ZHD PRESSURE RANGE LARGE INLET/OUTLET SHAFT SEAL OUTBOARD BEARINGS OPTIONS AND ACCESSORIES _ Without chamfered blades _ Wear protection _ Purge gas system for shaft seal 0.8 barg (12 psi) system and differential pressure Large cross section for high discharge capacities PTFE compound seal, no purge gas required Separated from product by seal arrangement and drop out opening Manufacturer standard FLANGE PATTERN With chain drive Shown without drive Flange pattern of drilling With chain drive Other dimensions * Dimensions may vary depending on installed drive

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Rotary Valve ZZB DISCHARGING- AND METERING-VALVE FOR POWDERS _Solid SS rotary valve for high hygienic standards _Polished surfaces Ra 0.8 µm in- and outside to avoid product deposits _Quickly opening clamp-connection for easy installation and maintenance Solid SS-housing Smooth transition with clamp-connection Front flushing seal Purge connection Shaft seal Outboard bearing Bearing in gear box hollow shaft Drop out opening B-Rotor, closed end, 6 pockets Leakage gas diagram (New, standard clearance 60°C, max. speed) 1,4 Leakage gas rate with product [m3/min] Differential Pressure [barg] Leakage...

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All Coperion catalogs and technical brochures

  1. plants industry

    18  Pages

  2. WET

    2  Pages

  3. FUH

    2  Pages

  4. FUS

    2  Pages

  5. WEK

    2  Pages

  6. ZGM

    2  Pages

  7. ZVD

    2  Pages

  8. ZVB

    2  Pages

  9. ZVH

    2  Pages

  10. ZKD

    2  Pages

  11. ZRD

    2  Pages

  12. ZXD

    2  Pages

  13. ZAQ

    2  Pages

Archived catalogs

  1. ZXQ

    2  Pages

  2. Coperion

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.