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Productline Components - Materials Handling

Productline Components - Materials Handling
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Productline Components - Materials Handling

Product catalog summary
Overview: The document provides a detailed overview of Coperion's components and process parts, focusing on rotary valves, diverter valves, gate valves, and special components used across industries such as plastics, chemicals, minerals, and food. It highlights Coperion's commitment to quality, innovation, and customer partnership.
Specifications: The document details various rotary valves designed for powders and granular products, specifying pressure ranges, design features, and applications. For example, the ZXD rotary valve is suitable for high-capacity operations with a pressure range of 1.5 barg, while the ZXQ valve is designed for high-pressure applications up to 3.5 barg.
Procedures: Operational procedures for handling bulk materials are outlined, including conveying, discharging, separating, and dosing. The document emphasizes maintaining product quality through optimal handling and conveying techniques tailored to specific material properties.
Standards and Compliance: Coperion components meet sanitary and flameproof standards, with ATEX conformity for explosive environments. Wear protection concepts are mentioned for handling abrasive materials, ensuring long service life and reliability.
Recommendations: The document recommends using Coperion's components for their reliability, economy, and quality, suggesting leveraging their extensive process know-how and innovative solutions for effective bulk material handling.
Key Features: Rotary valves with large inlets for high capacities and patented anti-chopping inlet geometry, diverter valves with various channel configurations for powders and pellets, gate valves for silo and hopper outlets with pressure ranges up to 4.5 barg, and special components like elutriators, separators, and heat exchangers for specific applications.
Data and Diagrams: Selection matrices and performance diagrams for rotary valves illustrate their capacity and pressure handling capabilities. Detailed dimensions and weight specifications for each valve type are provided.
Conclusion: Coperion offers a complete product line for efficient plant operations, with components designed for durability, safety, and optimal performance across various industries. Their solutions are backed by decades of experience and a commitment to innovation and customer satisfaction.
Rotary Valve Specifications: Rotary valves are designed for granular products with a pressure range of 1.5 barg and are ATEX compliant for use in Ex-Zones. They feature a special inlet geometry for pellets to prevent chopping and are pressure surge proof up to 10 barg due to their heavy-duty design. Options include rotors with shallow pockets and various inlet/outlet dimensions.
Rotor and Housing Options: Rotary valves can be customized with chamfered blades to reduce friction, scraper blades for sticky products, and rotors with shallow pockets to reduce pulsation. Materials vary from cast aluminum to stainless steel, with options for hard chrome or nickel plating for wear protection.
Operating Temperature and Cleaning: Standard operating temperatures range from -20°C to 60°C, with options up to 220°C. Quick cleaning executions allow for easy disassembly and cleaning, with options for wet cleaning and sanitary designs that meet EHEDG guidelines.
Wear Protection: Wear protection is achieved through materials like DUROCHROM® and DUROCARB®, with levels tailored to the abrasiveness of the material being handled. The design includes features like closed end rotors and seal purging to protect against wear.
Accessories: Accessories include leakage gas collectors, speed monitors, and gas purge systems to optimize valve performance. Feeding shoes are available for different conveying phases, and heated housings are offered for high-temperature applications.
Diverter Valves: Diverter valves are available in various designs for different applications, including pneumatic conveying and gravity pipes. They are pressure surge proof up to 10 barg and can operate at temperatures from -20°C to 100°C. Options include quick-cleaning designs and materials suitable for Ex-Zones.
Conclusion: The document provides comprehensive details on rotary and diverter valves, highlighting their specifications, materials, and optional features for various industrial applications. The focus is on durability, ease of maintenance, and adaptability to different operational environments.
Overview: The document provides detailed specifications and descriptions of various types of diverter valves and gate valves used for handling powders and granular products. These valves are designed for installation in conveying lines or gravity pipes and are suitable for different pressure ranges and applications.
Key Specifications: Pressure ranges vary from 1 barg to 5 barg depending on the valve type. Operational temperature range is -20°C to 100°C for all valves. Materials include cast aluminum, stainless steel, and cast iron with ceramic inserts for wear protection. Seal configurations vary, including pressure-assisted seals, elastomer seals, and endless wrap-around seals.
Applications: These valves are suitable for fluid group 2 according to PED, with options for fluid group 1 on demand. They are applicable in Ex-Zones with additional accessories.
Special Components: Coperion offers a range of components including elutriators, separators, blenders, filters, air volume control units, samplers, heat exchangers, deflection bends, and discharge systems.
Elutriators and Separators: Devices for separating dust, fibers, and oversized pellets from granular products. Includes UGS, SRS, HFS, and TSM models with specific applications and capacities.
Filters and Separators: Static and pulse-jet filters for various applications, designed to protect products and plant parts.
Air Volume Control Unit: LMR-X unit with variable air volume control for pneumatic conveying systems, featuring intelligent airflow control with INTACON®.
Samplers: Designed for sampling granular or powdered bulk materials from various systems, with options for different product types and conditions.
Deflection Bend and Blenders: Gamma-Bend® for gentle deflection of products and silo cone blenders for homogenization of products.
Heat Exchanger: Bulk-X-Change® for cooling and heating of bulk solids, featuring a tubular heat exchanger design.
Discharge Systems: Pneumatic discharge systems for powdered bulk materials, designed to prevent segregation and bridging.
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Catalog excerpts

Productline Components - Materials Handling-1

ROTARY VALVES DIVERTER VALVES GATE VALVES SPECIAL COMPONENTS Productline. Components.

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Productline Components - Materials Handling-2

>>Confidence through partnership. Making a promise into a guarantee of success.

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Productline Components - Materials Handling-3

COPERION COMPONENTS AND PROCESS PARTS More than 200,000 bulk materials components sold >>First-class handling for rst-class products. Conveying, discharging, separating, storing, homogenising, dosing or thermal treatment – we master all process steps for processing and handling bulk materials. The components manufactured in our own facilities are highly regarded as top-quality products in the plastics, chemical, food and mineral industries around the world. Many years of experience and comprehensive process know-how in systems engineering are continually incorporated into the research and development...

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Productline Components - Materials Handling-4

>>Powerful components for all process stages. >>Continually optimimised rst-class prod- Discharging, dosing, conveying, separating, ucts for a very wide range of requirements. cleaning, homogenising, heating, cooling Rotary valves, diverter valves, slide gate etc. – it is only possible to supply detailed so- valves etc. – Coperion supplies a wide range lutions which result in decisive improvements of components that reliably prove their throughout the entire process chain with in- worth and functionality in many bulk mate- depth knowledge of each process stage. rials systems around the world....

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Productline Components - Materials Handling-5

>>lnnovative technology for optimum opera- >>Track-proven wear protection concepts tional reliability and sanitary production. Bulk for a long service life. Many minerals put a materials components for pneumatic convey- considerable strain on the components in ing and discharging of food must meet par- bulk materials systems as they are very abra- ticularly high demands regarding hygiene sive. Coperion masters these challenges with and cleanability. Coperion has developed innovative wear protection concepts that ideal concepts for all types of applications. were developed on the basis of the...

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Productline Components - Materials Handling-6

>>Individual plant concepts with process know- how in systems engineering and components from our own manufacturing facilities. Powder silo 6 Additive handling Rotary Valves Diverter Valves Gate Valves

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Productline Components - Materials Handling-7

Storage silos Bagging system Heat Exchangers

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Productline Components - Materials Handling-8

ROTARY VALVES INTRO WITH SELECTION MATRIX ON PAGE 10/11 ROTARY VALVES FOR POWDERS 12 ZXD ROTARY VALVE, 1.5 BARG Blow-through valve for powders 14 ZRD ROTARY VALVE, 1.5 BARG Discharging and metering valve for powders 16 ZKD ROTARY VALVE, 1.5 BARG Discharging and metering valve with rectangular flange-connections for powders 18 ZXQ ROTARY VALVE, 3.5 BARG High pressure blow-through valve for powders 20 ZAQ ROTARY VALVE, 3.5 BARG High pressure discharging and metering valve for powders ROTARY VALVES FOR GRANULAR PRODUCTS 22 ZVB ROTARY VALVE, 1.5 BARG Discharging valve for pellets 24 ZVD ROTARY VALVE,...

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Productline Components - Materials Handling-9

THE COMPLETE PRODUCT LINE FOR EFFICIENT PLANTS. DIVERTER VALVES INTRO WITH SELECTION MATRIX ON PAGE 42/43 TWO-WAY-DIVERTER VALVE, 6 BARG Single channel diverter valve with 45° outlet for pellets TWO-WAY-DIVERTER VALVE, 6 BARG Single channel diverter valve with 90° outlet for pellets TWO-WAY-DIVERTER VALVE, 5 BARG Dual channel diverter valve for powders and pellets TWO-WAY-DIVERTER VALVE, 5 BARG Stainless steel diverter valve in sanitary design for powders and pellets TWO-WAY-DIVERTER VALVE, 4 BARG Solid cast iron diverter valve for powders and pellets TWO-WAY-DIVERTER VALVE, 3 BARG Compact stainless...

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Productline Components - Materials Handling-11

THE COMPLETE SPECTRUM FOR EACH APPLICATION. >>Coperion Rotary Valves come with the assurance of decades of experience, process know-how as well as with proprietary development and manufacturing with top quality materials. ROTARY VALVES FOR POWDERS Benets: Large inlet. Unrestricted product ow. High lling efficiency. TYPE CODE FOR ROTARY VALVES ZRD 400.1 - 42 - SS ROTARY VALVES FOR GRANULAR PRODUCTS Benets: Patented anti-chopping inlet geometry. Safe starting under full product load. Material *** Rotor volume Execution Size Rotor type Housing type OPTIONS AND ACCESSORIES FOR ROTARY VALVES Optional...

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Productline Components - Materials Handling-12

Rotary Valve ZXD BLOW-THROUGH VALVE FOR POWDERS _ Large inlet for high capacities _ For feeding bulk materials into pneumatic conveying systems at up to 1.5 barg (21 psi) _ Operation possible without leakage gas venting Cast housing Large inlet without restriction Labyrinth ring Purge connection Shaft seal Outboard bearing Drop out opening O-Ring Side covers with upswept blow through channel (patented) for optimal pocket sweeping Performance diagram Powder with bulk density 1000 kg/m3 and 0.3 mm < d50 < 0.6 mm, Δp = 0.8 barg Powder with bulk density 1000 kg/m3 and 0.075 mm < d50 < 0.15 mm, Δp...

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Productline Components - Materials Handling-13

ROTARY VALVE FOR POWDERS | ZXD PRESSURE RANGE PRESSURE SURGE PROOF ATEX (OPTIONAL) OPTIONS AND ACCESSORIES _ Quick cleaning coupling with extraction device _ Chamfered blades _ Knife at the product inlet _ Scraper blades _ Wear protection _ Sanitary version 1.5 barg (21 psi) system and differential pressure 10 barg (145 psi), due to heavy duty design Usable in Ex-Zones and as protection system (flameproof for dust ST2) Without restriction of the cross section for highest capacities Separated from product by purged seal arrangement and drop out opening Optimal pocket sweeping at low pressure drop...

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Productline Components - Materials Handling-14

Rotary Valve ZRD DISCHARGING- AND METERING-VALVE FOR POWDERS _ Large inlet for high capacities _ With feeding shoe also suitable for feeding bulk materials into pneumatic conveying systems at up to 1.5 barg (21 psi) _ Operation possible without leakage gas venting Cast housing Large inlet without restriction Labyrinth ring Purge connection Shaft seal Outboard bearing D-Rotor, open end, 10 pockets Large outlet Leakage gas diagram (New, standard clearance 60°C, max. speed) 15 14 Leakage gas rate with product [m3/min] Differential Pressure [barg] Leakage gas rate without product [m3/min] Performance...

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Productline Components - Materials Handling-15

ROTARY VALVE FOR POWDERS | ZRD LARGE INLET/OUTLET OUTBOARD BEARINGS OPTIONS AND ACCESSORIES _ Quick cleaning coupling with extraction device _ Chamfered blades _ Rotor with shallow pockets _ Knife at the product inlet _ X-rotor ZRX or C-rotor ZRC 1.5 barg (21 psi) system and differential pressure 10 barg (145 psi), due to heavy duty design Usable in Ex-Zones and as protection system (flameproof for dust ST2) Without restriction of the cross section for highest capacities Separated from product by purged seal arrangement and drop out opening _ Wear protection _ Sanitary version _ High temperature...

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All Coperion catalogs and technical brochures

  1. plants industry

    18  Pages

  2. WET

    2  Pages

  3. FUH

    2  Pages

  4. FUS

    2  Pages

  5. WEK

    2  Pages

  6. ZGM

    2  Pages

  7. ZVD

    2  Pages

  8. ZVB

    2  Pages

  9. ZVH

    2  Pages

  10. ZKD

    2  Pages

  11. ZRD

    2  Pages

  12. ZXD

    2  Pages

  13. ZAQ

    2  Pages

Archived catalogs

  1. ZXQ

    2  Pages

  2. Coperion

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.