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Subsea Connectors 750 West Ventura Boulevard

Cooper Interconnect 750 West Ventura Boulevard

Underwater Solutions for Harsh Environments Cooper Interconnect offers one of the most comprehensive product lines of connectors and cable assemblies for Subsea and Underwater environments. No matter how harsh the environment, Cooper Interconnect provides connectors designed for the toughest conditions, whether requiring a hydrostatic pressure of 20,000 PSI, or ensuring a perfect working camera for an underwater marine picture. Whatever your underwater interconnection need, Cooper Interconnect has a solution for you. 750 West Ventura Boulevard

Burton Connectors The Burton name is one of the most trusted in the subsea world, offering high-quality, rugged connectors for the most demanding applications. They are designed for durability and extreme reliability. Trust your interconnect needs to Cooper Interconnect’s Burton connectors. Solid works models and PDF drawings available upon request. Cooper Interconnect 750 West Ventura Boulevard

The 5500 Series is an extremely rugged and reliable underwater electrical connector. It is the standard Burton connector series with pins in the receptacles and sockets in the plugs. Shell size Pressure Rating Voltage Rating Special designation: A-Attachable R-Right angle 0-600v (standard) 1-1000v 2-2000v 3-3000v 9-1100v (special) Locking Ring Bolt Torque Metal Shell For panel mount receptacles, use 4 bolts to hold them in place. Recommended sizes and torques are: Socket Molded Body Length in feet or assembly length Part Number System Receptacle Installation Bulkhead connectors should be torqued...

The 5500 Series has a number of features which are designed to make them rugged and reliable even in severe service. Use the Burton 5500 Series for mission critical applications. Burton 5500 Series connectors have no O-Ring seal between the plug and receptacle. Our seal is a face-type seal integrally molded as part of the plug and cannot fall off. The plugs have a metal shell under the elastomeric body. It makes them very rugged and resistant to flexing damage. The plug contacts are completely bonded and isolated from each other. This means that if the cable jacket is damaged and water migrates...

5500 Series Connector Configurations Please refer to the illustrations on the facing page. The receptacles (which have pin contacts) are shown on the top. The plugs (which have socket contacts) are shown on the bottom. This is the standard arrangement as power normally flows from the plug into the socket. For safety reasons, the possibility of live power on pins should not be allowed. If the reverse contact arrangement is required, please refer to the Burton 6600 Series. The descriptions below correspond to the illustration to the right. The part number refers to the first 4 digits of the part...

5500 Series Connector Configurations PIN INSERT 5507 SERIES 5A THREAD 5E 5G CCR RECEPTACLE, CABLE PIN INSERT 5502 SERIES CABLE 5A THREAD 5N CCR-AT RECEPTACLE, ATTACHABLE 55A2 SERIES 5A THREAD ASSEMBLY LENGTH 5B CCP PLUG, CABLE SOCKET INSERT 5501 SERIES CCP-RA PLUG, RIGHT ANGLE SOCKET INSERT 55R1 SERIES ASSEMBLY LENGTH CCP-AT PLUG, ATTACHABLE Cooper Interconnect 750 West Ventura Boulevard

5500 Series Contact Arrangements Face view of pin connectors shown. Attaching wire sizes are in parentheses. COOPER Interconnect 750 West Ventura Boulevard Camarillo, CA 93010 www.cooperinterconnect.com

5500 Series Contact Arrangements Face view of pin connectors shown. Attaching wire sizes are in parentheses. 750 West Ventura Boulevard The contact patterns shown on these 2 pages are available for any connector type with the Cooper Interconnect 5500 Series. Cooper Interconnect is constantly adding new items. Some contact patterns are available with larger sized Cooper Interconnect conductors. For example, the 3210 and 3212 are available with up to 12 AWG conductors. For high voltage contact patterns, please see the next page.

5500 Series High Voltage Connectors 5500 Series High Voltage Connectors High Voltage Availability Pattern 1000v 2000v 3000v A number of 5500 Series contact patterns are available with higher voltage ratings (standard rating is 600v). Ratings of 1000v, 2000v, and 3000v are available. Due to certain design constraints and material limitations, not all patterns are available in all voltage ratings. The Burton 5500 Series high voltage connectors differ from the standard rated units in several areas. There is a contact shoulder, which increases the surface track distance between contacts. Different...

5500 Series PBOF Plugs COOPER Interconnect Pressure Balanced Oil Filled (PBOF) The 5500 plugs are also available in PBOF form fac- tor. The plug is a modified 55A1 attachable designed to accommodate a special backshell which has a hose barb and oil fill port. The part number becomes RETAINING WIRE POLARIZATION KEYWAY MOLDED ELASTOMER For special extreme applications, a JIC type fitting is available on the backshell. This makes it possible to use a hydraulic hose instead of clear tubing. PBOF connectors may be ordered separately or made up as cable assemblies. Due to the difficulty of shipping...

A number of accessories are available for the 5500 Series. Some are shown on this page. Please contact the factory for specific requests. BCR Retaining Ring Part Number 5109-1500-0000 5109-1600-0000 5109-2000-0000 5109-2400-0000 5109-3200-0000 Plug Dust Cap (hard rubber) Size Part Number Pressure caps rated to 500psi FCR Mounting Cover Part Number Receptacle Pressure Cap (SS) Part Number Size 15 16 20 24 32 BCR Mounting Plug Part Number Dummy Plugs need to be used when full working pressure is required. Dummy Plugs are available for all sizes of cables and receptacles. Size the dummy plug as...

5500 Series Custom Solutions Cooper Interconnect has expanded in both directions on our line of 5500 series Rubber Molded Metal Shell connectors. Our “Mini” shell size 9 connector is only 1/2” in diameter. Ideal for small instrumentation, cameras, or any application where space is an issue. We also expanded our line for very large “high-current” shell size 48 connectors and beyond. This connector can accommodate high current requirements for underwater motors, pumps and windfarms at sea. Cooper Interconnect 750 West Ventura Boulevard