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Type 6100/6200

Type 6100/6200

Type 6100/6200

Product catalog summary
Overview: The ControlAir Type 6100/6200 volume booster is a 1:1 signal to output relay designed for applications requiring high forward flow and exhaust capacities. The Type 6100 is made of aluminum, while the Type 6200 is constructed from 316 stainless steel. These boosters are typically used to enhance the throttling speed of large volume valve actuators and are compatible with both diaphragm and piston actuators.
Key Features:
  • Available in 1/4”, 1/2”, or 3/4" NPT porting.
  • Constructed from either aluminum or 316 stainless steel.
  • Includes an integral adjustable bypass valve for small incremental signal changes without opening the primary valve.
  • High flow capacity for rapid actuator stroking.
  • Soft valve seat design ensures tight shutoff and eliminates leakage during steady state operation.
  • Operates at high temperatures up to 200°F (93°C).
  • High output exhaust vents available in different configurations for Type 6100 and Type 6200.
  • Balanced supply valve minimizes the effect of supply pressure variation.
  • Optional negative bias of 4 psi (0.3 bar) for signal pressure to 'zero' I/P's.
Specifications:
  • Signal/Output Ratio: 1:1
  • Maximum Supply Pressure: 250 psig (17.0 bar)
  • Maximum Signal Pressure: 150 psig (10.0 bar)
  • Temperature Limits: -40 to 200˚F (-40 to 93˚C), with a low temperature option available.
  • Flow Coefficients (Cv) vary by port size and type.
  • Exhaust Capacity varies by port size.
  • Output Accuracy: 1.0% of 100 psi output span.
  • Sensitivity: 1" H2O (2.54 cm).
  • Deadband: Under 0.2 psig (.01 bar).
  • Supply Pressure Effect: 0.1 psig (.007 bar) for a 25 psig (1.7 bar) change.
Materials:
  • Type 6100: Aluminum housing, zinc plated steel bolting, aluminum internal components, nitrile elastomers.
  • Type 6200: 316 stainless steel housing, stainless steel bolting, stainless steel internal components, nitrile elastomers.
Ordering Information: Part numbers vary based on housing material and porting size. Options include low temperature operation, stainless steel trim, and ATEX certification.
Warranty: ControlAir LLC products are warranted to be free from defects in materials and workmanship for eighteen months from the date of sale, provided they are used according to recommended usages.
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Catalog excerpts

Type 6100/6200-1

High Flow Capacity Volume Booster Rapid stroke capability in rugged aluminum or 316 stainless steel construction The ControlAir Type 6100/6200 volume booster is a 1:1 signal to output relay that is utilized in applications that require high forward flow and exhaust capacities. The Type 6100 is constructed of aluminum and the Type 6200 is constructed of 316 stainless steel. Typically they are used to increase throttling speed of large volume valve actuators. They are suitable for either diaphragm or piston actuators. A fixed deadband and adjustable bypass valve combine to allow small incremental downstream adjustment without opening the main booster valve. The bypass valve is used to adjust dynamic response to provide stable operation over a wide range of actuator sizes. Features • 1/4”, 1/2” or 3/4" NPT Porting • Aluminum or 316 Stainless Steel Construction • Integral Adjustable Bypass Valve Allows small incremental signal changes without opening the primary valve • High Flow Capacity For rapid actuator stroking • Soft Valve Seat Design Provides tight shutoff and eliminates leakage in steady state operation • High Temperature Operation Up to 200°F (93°C) • High Output Exhaust Vents (2) 1/4" NPT tapped exhaust (Type 6100 option) 1/2" NPT tapped exhaust (Type 6200 standard) • 2 1/4" NPT Gauge Ports • Balanced Supply Valve Minimizes the effect of supply pressure variation • Optional Negative Bias 4 psi (0.3 bar) negative bias of signal pressure to 'zero' I/P's Flow, scfm (nl/min) Supply Pressure: 100 psig (7.9 bar) Cv: 4.5 Flow, scfm (nl/min) Output Pressure psig (bar) Supply Pressure: 100 psig (7.9 bar) Cv: 2 Regulated Pressure vs Flow: 3/4” Type 6100/6200 Output Pressure psig (bar) Output Pressure psig (bar) Supply Pressure: 100 psig (7.9 bar) Cv: 5

 Open the catalog to page 1
Type 6100/6200-2

Type 6100/6200 High Flow Capacity Volume Booster Dimensions Specifications Signal/Output Ratio Supply Pressure Signal Pressure Temperature Limits Low Temperature Option Maximum Flow Coefficients (Cv) Exhaust Capacity 5 psig (0.35 bar) above 20 psig (1.38 bar) setpoint Output Accuracy Sensitivity Deadband Suppy Pressure Effect Signal Port Supply/Output Port Exhaust Port _ 250 psig (17.0 bar) Maximum 150 psig (10.0 bar) Maximum -40 to 200 °F (-40 to 93 °C) -62 to 194 °F (-52 to 90 °C) 6100 6200 Port Forward Exhaust Exhaust 1.0% of 100 psi output span 1" H2O (2.54 cm) Under 0.2 psig (.01 bar)_ 0.1...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.