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Spark Detector Application Manual

Spark Detector Application Manual
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Spark Detector Application Manual

Product catalog summary
Introduction
This document provides an overview of spark detection and extinguishing systems by Control Logic S.r.l., detailing technical descriptions and application guidelines for system components.
System Components
The system includes the RIV-601P/S Spark Detector, SAM-871 Mounting Frame, PAN-701 Spark Alarm Panel, PAN-705M Spark Control Panel, spray nozzles, and duct valves. These components are designed to detect and extinguish sparks in industrial environments, particularly in dust collection systems.
Spark Detector RIV-601P/S
The RIV-601P/S detects infrared radiation from sparks and incandescent bodies, suitable for dust extraction systems. It features a self-test system and requires a 24Vdc power supply.
Installation and Operation
Installation involves mounting the detector with the SAM-871 frame, protecting it from environmental factors. The system activates alarms and extinguishing mechanisms upon spark detection, using solenoid valves and spray nozzles.
Specifications
The RIV-601P/S is housed in a cast aluminum case with IP66 protection, operating between -20 to +60°C, with infrared sensitivity between 1-3 microns. It has an immediate response time and adjustable alarm duration.
Application Manual
The manual includes instructions for mechanical and electrical installation, startup procedures, and preventive maintenance, with diagrams and warnings to prevent false alarms.
Compliance and Maintenance
The system complies with European directives (CE marking) and includes maintenance guidelines to ensure performance and safety.
Specifications
  • Detector Housing: Stainless steel, painted yellow, with dimensions 170x165xH115mm.
  • Spark Alarm Panel (PAN-701): Monitors two detection points, with LEDs for power and alarm indicators.
  • Spark Control Panel (PAN-705M): Manages the detection system, with memory functions for alarms.
  • Water Solenoid Valve (EVS-811): Two-way normally closed valve, suitable for zone 22 environments.
  • Alarm Sounder Beacon (SNA-808L): Provides audible and visual alarms with IP65 protection.
  • Water Flow Switch (PAC-846): Monitors water flow during extinguishing operations.
Installation and Maintenance
  • Ensure proper grounding and follow local regulations for wiring.
  • Regular cleaning and maintenance of components are necessary.
  • Use appropriate mounting hardware to maintain IP66 protection.
Application Example
The system is used in environments like silos and dust collection systems to detect sparks and initiate extinguishing procedures.
Mounting and Installation
Details the installation of components like the APU-874 and spray nozzles, with specifications for air pressure and flow rates.
Spray Nozzles
Describes three types of spray nozzles with specific flow rates and dimensions.
Pulse Counter and Test Lamp Unit
The CON-844 pulse counter and LAM-612P test lamp unit are used for monitoring and testing the system.
Electro-Pneumatic Duct Valves
Describes various duct valves with specifications for operation.
Spark Detector System
Monitors ductwork and neutralizes sparks before ignition, with recommended component placement for effectiveness.
System Types
Four configurations based on duct size and safety requirements: SYS-A, SYS-B, SYS-E1, and SYS-E.
Installation Guidelines
Outlines mechanical and electrical installation procedures, with recommendations for component placement.
Testing and Maintenance
Includes remote testing features and regular maintenance recommendations.
Key Considerations
Emphasizes proper duct length, air speed, and water pressure for system effectiveness.
Specifications
Details protection against overload and short circuits, with sensitivity to electromagnetic noise.
Procedures
Startup operations and preventive maintenance guidelines.
Recommendations
To avoid false alarms, ensure good grounding and use shielded cables.
Warnings
Excess water can flood silos, requiring discharging valves.
Electromagnetic Interference and Mitigation
Discusses sources of electromagnetic emissions and methods to reduce noise.
Maintenance of Spark Detection and Extinguishing Systems
Regular and extraordinary maintenance recommendations.
Conclusion
Precautions against electromagnetic noise are necessary to minimize false alarms.
EU Declaration of Conformity
Ensures compliance with electromagnetic compatibility directives.
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Catalog excerpts

Spark Detector Application Manual-1

SPARK DETECTORS technical description and application manual CONTROL LOGIC

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Spark Detector Application Manual-2

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK DETECTORS SUMMARY technical description (DESP) • • • • • • • • • • • • • • • • • • • • application manual (MASP) • • • • • • • • • • • • • • • • • • • • • •

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Spark Detector Application Manual-3

SPARK DETECTORS technical description CONTROL LOGIC DESP-GB

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Spark Detector Application Manual-4

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK DETECTORS technical description

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Spark Detector Application Manual-5

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK DETECTION AND EXTINGUISHING SYSTEMS COMPONENTS PAN-701 SPARK ALARM PANEL page DESP 11 (see FOE 38 electrical wiring) SNA-808L ALARM SOUNDER BEACON Class I, groups B, C, D Class II, groups E, F, G Listed for hazardous locations 986G PAN-705M SPARK CONTROL PANEL EVS-811 WATER SOLENOID VALVE FIL-817 STRAINER FOR WATER SOLENOID VALVE ¾” page DESP 16 PAC-846 WATER FLOW SWITCH page DESP 17 DESP 5-GB

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Spark Detector Application Manual-6

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK DETECTION AND EXTINGUISHING SYSTEMS COMPONENTS UGN-820A AXIAL SPRAY NOZZLE UGN-820P FLAT JET SPRAY NOZZLE SER-851 BUTTERFLY TYPE DUCT VALVE SER-853 ELECTRO-PNEUMATIC DUCT VALVE TER-616/T SILO TEMPERATURE SENSOR WATERTIGHT IP65 LAM-612P EXTERNAL TEST LAMP SER-852 GATE TYPE DUCT VALVE SER-854 FAST THREE-WAY FIRE DUCT VALVE TER-616/TX SILO TEMPERATURE SENSOR FOR ATEX CLASSIFIED AREAS

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Spark Detector Application Manual-7

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC Description Spark detector RIV-601P/S is an electronic fire alarm device, sensitive to sparks and incandescent bodies in movement. Its use is particularly recommended on dust collection systems in factories where wood is processed, chipboard or furniture are manufactured, in sawmills and the like, where fires are both probable and frequent. It is also recommended for the textile industry, especially in cotton mills, in cereal and...

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Spark Detector Application Manual-8

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it SPARK DETECTOR RIV-601P/S The simplest application of the detector is to activate a sound alarm and possibly automatic plant mechanisms (stop, reverse direction etc.). More usually, however, it is combined with an automatic extinguishing system, comprising a solenoid valve and one or more water spray nozzles to extinguish every spark that runs in front of the detector with a short spray of water. In this case the spray nozzle is installed about...

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Spark Detector Application Manual-9

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC MOUNTING FRAME SAM-871 for spark detector RIV-601P/S Specifications Mounting frame SAM-871 is composed of two parts: the base to be fixed to the ducting by rivets or self-threading screws, the lid that closes the base by four captive knob screws. Aluminum optical window Ø 80x18mm with tempered glass window Ø 40x6mm and rubber foam ring. Silicone pad under the base. The detector is placed inside among foam rubber walls. Material: 1mm...

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Spark Detector Application Manual-10

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC MOUNTING FRAME SAM-871 for spark detector RIV-601P/S duct mounting examples Double detector (pair) SPARK DETECTORS installed on duct Single detector Mounting holes on ducting (dimensions in mm) No. 6 holes with appropriate size for the type of mounting (rivets, self-threading screws or other) taking into consideration that the holes on the frame have a diameter of 6mm rev. 2 MAR17

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Spark Detector Application Manual-11

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK ALARM PANEL PAN-701 for spark detector RIV-601P/S It carries on the front panel a 24Vdc power indicator green LED, a reverse polarity indicator red LED, an overload/short circuit indicator yellow LED, 2 indicator red LEDs for the alarm of the Spark Detectors, 2 TEST buttons and 2 RESET buttons. It must be powered by a 24Vdc power supply and it is protected against overload and short circuit by an internal fast press-to-reset...

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Spark Detector Application Manual-12

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK DETECTOR SYSTEM APPLICATION EXAMPLE Detection Duct valve Dust collection system Alarm sounder beacon Control panel Machine

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Spark Detector Application Manual-13

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK CONTROL PANEL PAN-705M for spark detector RIV-601P/S The control panel PAN-705M is designed to operate and monitor all the functions of a complete spark detector system. On front panel it displays the operating state of the spark detectors that control the extinguishing and the monitoring functions, the nozzle water flow switch, the STOP function and the power voltage. MEMORY function: the alarm signaling LEDs of the detectors...

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Spark Detector Application Manual-14

Via Ennio, 25 - 20137 Milano - Italy Tel. +39 02 5410 0818 r.a. - Fax +39 02 5410 0764 E-mail: [email protected] - Web: www.controllogic.it CONTROL LOGIC SPARK CONTROL PANEL PAN-705M for spark detector RIV-601P/S Electrical diagram  The front panel should not be hung by the internal electrical connections. When you open the control panel it is suggested to place the front panel as represented by the pictures below. 1.5A THERMAL CIRCUIT BREAKER (TCB) In the event of overload or short circuit it automatically interrupts the current flow. Yellow LED on front panel lights up. Solve the...

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