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Off-The-Road Tires

Off-The-Road Tires
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Off-The-Road Tires

Product catalog summary
Preface: The document provides detailed information on Continental's Off-The-Road (OTR) tire range, emphasizing the importance of maintaining correct inflation pressure and adhering to recommended load and speed limits to ensure tire safety and longevity. The tires are manufactured according to international standards such as ETRTO, TRA, JATMA, and ISO.
Standards and Compliance: Continental's OTR tires comply with international standards, ensuring load capacity, inflation pressure, and other specifications are met. In case of discrepancies between standards, the most appropriate one is chosen.
Legal Disclaimer: The publication is for informational purposes and subject to change. Continental disclaims any warranties and liabilities related to the use of the information provided.
OTR Tire Portfolio: The document outlines the various OTR tire solutions offered by Continental, categorized into Material Handling and Earthmoving applications. It includes a vehicle matrix for port/material handling and earthmoving, detailing preferred tire applications for different vehicles.
Classification of OTR Tires: This section explains tire measurements, markings, and designations, including aspect ratio and usage designation. It provides a detailed overview of the classification system used to identify the right tire for specific applications.
Tire Construction: The document describes different tire constructions such as radial, cross-ply, and V.ply technology, highlighting their performance characteristics and suitability for various applications.
Port and Material Handling Tires: Specific information on V.ply tires for port and material handling applications is provided, including technical data and performance metrics.
Mining and Construction Tires: Details on tires designed for underground mining, surface mining, and construction are included, with technical data for earthmoving tires.
OTR Tire Maintenance and Care: The importance of tire maintenance is emphasized, with guidelines on tire wear measurement, pressure maintenance, and regrooving to maximize tire service life and performance.
Conclusion: Continental's OTR tires are designed for high performance, safety, and durability in challenging environments. Proper maintenance and adherence to operational guidelines are crucial for optimizing tire performance and reducing operational costs.
Overview: This document provides detailed technical information on tire specifications, classifications, and construction types, focusing on Off-The-Road (OTR) tires. It includes load index tables, speed symbols, and descriptions of radial and cross-ply tire constructions, as well as Continental's V.ply technology.
Specifications: The document lists load index (LI) values for tires, indicating their load-carrying capacities in kilograms and pounds. It also provides speed symbols with corresponding speed limits in km/h and mph.
Classification of OTR Tires: OTR tires are classified based on carcass strength, indicated by star ratings and ply ratings. The document explains the conversion between these ratings for various tire sizes and applications, such as loaders and earthmovers.
Dual Marked Tires: Some tires are designed for multiple applications, indicated by dual specification codes. The document provides examples of dual marked tires with different load indices and speed symbols for loader and earthmover operations.
TKPH/TMPH Rating: This rating measures the working capacity of OTR tires, crucial for ensuring that the tire's heat dissipation is adequate to prevent overheating and potential failure.
Tire Construction: The document describes the differences between radial and cross-ply tire constructions. Radial tires have steel belts and offer enhanced mileage and comfort, while cross-ply tires provide stability and damage resistance. Continental's V.ply technology combines the benefits of both types, aiming to reduce rolling resistance while maintaining stability.
Performance Matrix: A comparison of radial and V.ply tires is provided, highlighting differences in tread life, heat generation, impact resistance, sidewall robustness, and traction.
Introduction: Regular tire and rim inspections are crucial to detect any unusual wear or damage early. Ensure the vehicle is stationary and secure before inspection, and display visible notifications indicating a tire inspection is underway. Examine punctures, cuts, and any visible signs of distortion in the tread and sidewall. A tire professional should fully examine these before the tire is put back into service. Check the rim for damage or leakage and ensure bolting torque aligns with the manufacturer's instructions. After inspection, ensure a valve cap is fitted and in good condition, replacing it if necessary. Remove tires from service if defects like bead damage, cords showing, signs of separation, or damage from corrosive substances are found. Always deflate the assembly fully before removing a complete wheel or demounting a tire.
OTR Tire Maintenance & Care:
Tire Wear & Tread Depth Measurement: Use a proper tire tread depth gauge to measure tire wear. Measure tread depth at several points across the tread area and around the circumference. Always check for signs of tire wear and any abnormal wear conditions.
Tire Load Capacity: The document provides detailed tables of tire load capacities at different cold inflation pressures for various tire models and sizes. It specifies the maximum speed and load capacities in both kilograms and pounds for different applications, including loaders and earthmoving equipment. The tables also include information on the appropriate rim sizes and configurations for each tire type.
Recommendations: For further load/speed combinations, contact your local Continental sales representative. Ensure rims/wheels are appropriate for the intended service, considering inflation pressure, speed, and load. Note that the content of the data tables is subject to change without notice.
Tire Maintenance and Care:
Abnormal Wear and Repairs: Abnormal tire wear may indicate maintenance issues and should be investigated by a professional. Tires should be replaced if they reach the legal or technical tread depth limit. Repairs should only be conducted by qualified experts after a thorough investigation to determine the tire's suitability for repair.
Effects of Incorrect Inflation: Operating a tire at incorrect inflation levels can significantly reduce its service life. For example, running a tire at 10% below recommended pressure can reduce its service life by 8%, leading to increased costs.
Pressure Maintenance: Regular tire pressure checks are essential, either manually or via systems like ContiPressureCheck or ContiConnect. Underinflated tires can lead to increased wear, fuel consumption, and potential tire failure. Correct pressure ensures optimal performance and safety.
Digital Monitoring Systems: ContiPressureCheck and ContiConnect systems provide real-time monitoring of tire pressure and temperature, reducing the need for manual checks and increasing safety and efficiency. These systems offer various features, including real-time alerts and integration with web portals for fleet management.
Regrooving of Tires: Regrooving extends tire life by creating new tread patterns. It should only be performed on tires marked "regroovable" and by qualified personnel, following local regulations.
Rims and Rim Maintenance: Proper rim selection and maintenance are crucial for tire performance. Rims should be checked for defects like cracks or corrosion, and components such as lug nuts and O-rings should be inspected and replaced if necessary. If in doubt, replace any questionable parts.
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Catalog excerpts

Off-The-Road Tires-1

Off-The-Road Tires Technical Data Book

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Off-The-Road Tires-2

Preface This data book contains comprehensive information on our off-the-road (OTR) tire range. We recommend that the inflation pressure of every tire is checked and adjusted regularly. Wrong inflation pressure, greater loads or higher speeds than those recommended by the vehicle or tire manufacturer may shorten the service life of the tire or may result in premature failure. These instructions must be followed if tire and vehicle safety is to be guaranteed. For further information, please see our safety instructions. Continental’s OTR tires are produced in accordance with internationally accepted...

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Off-The-Road Tires-3

Technical Data Port and Material Handling Tires____ Port Radial Tires

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Off-The-Road Tires-5

When conditions are rough and loads are high, Continental OTR tires come into their own. The letters "OTR” stand for "off the road”, and as this designation indicates, Continental OTR tires are specially designed for off-road applications, where they often have to operate on uneven, unfinished surfaces. OTR tires are made for use on articulated or rigid dump trucks, loaders, reach stackers, various other types of specialty vehicles in ports, construction sites, and surface or underground mining. Specifically developed for harsh conditions characterized by heavy loads, sharp stones, and hard rocks,...

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Off-The-Road Tires-6

The vehicle/tire combination above refers to Continental recommendation, but in certain applications, other combinations might be possible. Please consult your Continental sales representative for your own tailor-made solution. Preferred application For use in other applications, please get in contact with your sales representative

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Off-The-Road Tires-8

Vehicle Matrix Earthmoving EM-Master E3/L3 Radial Articulated Dump Truck Rigid Dump Truck (RDT) RDT-Master Radial DumperMaster Radial Underground Dump Truck Underground Loader (Scoop) Support Machine Coal Haulers Shuttle Car b Application possible, please contact your sales representative.

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Off-The-Road Tires-9

DrillMaster V.ply UndergroundMaster V.ply ScoopMaster V.ply TeleMaster Solid Articulated Dump Truck Rigid Dump Truck (RDT) Underground Dump Truck Underground Loader (Scoop) Support Machine Coal Haulers Shuttle Car

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Off-The-Road Tires-10

Introduction The off-the-road business is characterized by a huge variety of different machines ranging from reachstackers in port application to dump trucks running in the deepest underground mines. This diversity calls for specialized tires that differ in construction, tread design and compounds as well as other characteristics. The tire industry has developed different classifications in order to make it easier to identify the right tire for the right application. The following pages give an overview of the most common classification/designation types for OTR tires.

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Off-The-Road Tires-11

Explanation of Tire Measurements Bmax. Tire section height Rim diameter Static loaded radius Maximum operational width Cross section width Max tire outer diameter in service Tire outer diameter Radial deflection The dimensional data given in this data book and in the following tables complies with ETRTO standards where applicable. Additional information, such as additional tire sizes not listed in ETRTO, are provided in compliance with DIN or WdK guidelines. All data is correct at date of publication but is subject to change and cannot be guaranteed. Note: The in-service diameter is the maximum...

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Off-The-Road Tires-12

Tire Markings and Sidewall Designation Nominal section width of the tire (in inches) 29.5 Star rating Load index and speed symbol E3 (Earthmover transport) or L3 (Loader application) Manufacturer Continental Tire category (pictogram) Construction/Earthmover Radial Constuction

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Off-The-Road Tires-13

Off-the-road tires are labeled for size in one or more ways. Each size marking contains important information about the dimensions and capacity of the tire. The chart below lists the different types of size designations you may see stamped on an OTR tire sidewall along with what they mean. Please note that the table below lists the most common aspect ratio designations for OTR tires but doesn't necessarily show all designations listed in ETRTO or other technical tire and rim organizations. 70' or 75' series tires follow the same approach as for the the 65' series tires.

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Off-The-Road Tires-14

Usage Designation* including Tread Design & Tread Depth Some tires have dual-markings which indicate that they were developed for a broader application range (example: E and L on the sidewall means the tire can be used both for OTR machines like ADTs but also for loaders). The letter codes are followed by a number that represents a special kind of tread design and tread depth. In general there are five basic tread designs: Rib, Block, Traction, Rock, and Smooth. The tread depth is defined as regular tread (100%) Deep Tread (150%) or Extra Deep Tread (250%). The tread depth designation is an index...

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Off-The-Road Tires-15

Regular Tread Deep Tread 250% -5 Extra Deep Tread The combination of the letters and numbers is often called TRA- or EM-Code and is an international classification system for OTR tires. The following table gives a rough overview of the different combinations. TRA Classification/ EM-Code*

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Off-The-Road Tires-16

The maximum load which can be carried by a tire is indicated by the Load Index (LI). This tire LI is always related to a specific reference speed which is indicated by the Speed Symbol. In addition to the reference speed other application conditions can be specified by the tire manufacturer. It is important to understand that changing service conditions and/or different vehicle speeds may impact the load-carrying capacity of the tire.

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Off-The-Road Tires-17

The load-carrying capacity of a pneumatic tire is determined by air volume and inflation pressure. The compressed air in a tire is held by the caracass. In general a stronger carcass design means the tire can hold more compressed air, resulting in a higher load carrying capacity. Despite its strength, the carcass should be flexible enough to absorb shocks, which is an essential criterion for many OTR applications. The carcass of cross-ply (bias) tires consists of rubber-coated fabric layers, also called plies, so the strength of a Cross-ply carcass is rated in PRs - Ply Ratings. The combination...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.