Measuring and fitting tools for professional belt replacement Power Transmission Group Automotive Aftermarket

Power Transmission Group Measuring and fitting tools Belt Tension Tester BTT Hz TOOL BOX TOOL BOX Asian Cars TOOL BOX V01 TOOL BOX OAP LASER TOOL UNI TOOL ELAST ELAST TOOL F01 Length gauge Belt Wear Tester Practical notes Our PIC offers free fitting information and more Professional training sessions Driving is enjoyable – if your safety is assured. That’s the job of mechanics in the aftermarket business: They maintain and fit products which not only protect the vehicle’s engine from damage but also – and above all – ensure the safety of the driver. A highly responsible job, which has to be carried...

Power Transmission Group Measuring and fitting tools Fitting and maintaining belts to perfection. Measuring and fitting tools Power transmission belts are decisive for operating safety. They determine the interplay between the individual components of the belt drive – and accordingly the performance and useful life of the engine. Fitting them correctly is a highly precise operation. This challenge can be mastered securely and reliably with ContiTech Power Transmission Group products: Replacing belts, checking tension and alignment – in every operation connected with belts ContiTech supports you...

Measuring and fitting tools Belt Tension Tester BTT Hz The right tension: Belt Tension Tester BTT Hz In the case of timing belts and multi V-belts incorrect tension is the most frequent cause of breakdown. The latest method for testing belt tension is frequency measuring. The ideal solution for this purpose is the Belt Tension Tester BTT Hz: If you pluck the belt – like the string of a guitar – the microphone system records the vibrations. In reponse the BTT Hz displays the frequency of the vibrations in hertz. This value can then be compared with the data in the accompanying manual enabling...

Measuring and fitting tools The full package for belt change operations: TOOL BOX >> Manual in 8 languages with tool designations, original part numbers and vehicle applications Toothed belt chuck key (240 mm long) For tightening the toothed belt tensioner (With rotating tensioning lever) VW-Audi, Seat and Škoda Multilock (blue) For locking toothed belt pulleys (e.g. camshaft pulley, injection pump pulley) Universal for engines with one camshaft pulley Locking screw (100 mm long) Clamp key (420 mm long, adjustable) For clamping the toothed belt pulleys against the camshaft, injection pump etc....

10 Measuring and fitting tools TOOL BOX Asian Cars 11 Belt replacement for Asian vehicles: TOOL BOX Asian Cars Parts list / Area of application Item Toothed belt chuck key 205-072 Mazda 49UN205072 Mazda 205-072/02 Mazda Mazda: 323 (BA) 2.0 D / (BJ) 2.0 D, 323 (BJ) 2.0 TD, 626 2.0 TD, Premacy 2.0 TD, 6 2.0 TD Suzuki: Vitara 2.0 TD, Grand Vitara 2.0 TD Honda: Integra Type R; Civic 1.6 Vti / V-Tec; Accord 2.0 16V; Prelude 2.0 16 V Rover: 216 Gti 16V; 416 Gti 16V Citroën: Berlingo 1.6 Hdi; C1 1.4 Hdi; C2 1.4 Hdi; C3 1.4 Hdi / 1,6 Hdi; C4 1.6 Hdi; Xsara Picasso 1.6 Hdi Fiat: Scudo II 1.6 JTD Ford:...

12 Measuring and fitting tools Changing timing belts in Audi, Seat, Škoda & VW cars: TOOL BOX V01 Parts list / Area of application VW A3 1.9/2.0 TDI PD SOHC/2.0 KL-0280-222 TDI PD DOHC/2.0 TDI CR/2.0 TFSI, A3 Cabrio 2.0 TDI CR, A4 1.8 Turbo/2.0/2.0 TDI PD DOHC, A6 1.8 Turbo/2.0/2.0 TDI PD DOHC, TT 1.8 Turbo/2.0 TFSI Fixing tool for tightening damper Alhambra 1.9 TDI PD, Leon 1.9 TDI PD, Toledo 1.9 TDI PD Beetle, Golf/Bora, Lupo 3L, A2 1.2 TDI PD, A3 1.9 TDI Passat 1.2/1.4/1.9 TDI PD, Polo, PD, A4 1.8 Turbo/2.0, A6 1.8 Sharan Turbo/2.0 Fixing pin Ø 15.5 mm for the injection pump pulley Caddy,...

14 Measuring and fitting tools Maintaining and changing overrunning alternator pulleys: TOOL BOX OAP FOR ALL Overrunning alternator pulleys (OAP) reduce vibrations in the accessory drive, thus extending the operating life of the belts and accessory drives and minimising running noise. For alternators vehicle manufacturers use overrunning alternator pulleys and overrunning alternator decouplers (OAD), which reduce vibrations even more. The overrunning alternator pulley is a further development of the rigid belt pulley on the alternator. Thanks to its overrunning clutch it damps the vibrations...

16 Measuring and fitting tools Everything aligned: LASER TOOL With a multi V-belt drive imprecisely aligned belt pulleys can be identified by typical noises. But neither the eyes nor the ears can locate where the offset or angular misalignment is affecting the serpentine drive. The LASER TOOL locates these alignment errors. >> Laser tool with bracket for attachment on the belt pulley >> Reliable identification of alignment errors >> Alignment gauge and calibration tool >> Bracket without magnet – suitable for plastic pulleys >> User guide By multiple measurements in various directions and focusing...

18 Measuring and fitting tools Fitting elastic belts: UNI TOOL ELAST Elastic belts have a special tensile member and are only used in certain kinds of engine. As a result a special tool is required for this purpose, because in many vehicles this is the only way to fit an elastic belt without damage. The UNI TOOL ELAST is a universal tool for elastic multi V-belts and enables the fitting of a wide range of these belts. ContiTech offers TOOL kits with disposable tools for vehicles to which this tool is not suited. The UNI TOOL ELAST consists of a special tool for pre-tensioning the belt and fitting...

20 Measuring and fitting tools Changing the elastic multi V-belt in Ford and Volvo cars: ELAST TOOL F01 Difficult, but not impossible: In some Ford and Volvo engines elastic multi V-belts cannot be fitted using universal tools – the belt slides off the water pump’s flangeless pulley in the process. ELAST TOOL F01 offers workshops the right special tool for the job. They can use this to replace the alternator belt without problems in the Ford Focus, C-Max, Mondeo 1.4/1.6 l and Volvo S40, C30 and V50 1.6 l gasoline engines. >> Fitting tool for fitting on the water pump pulley >> Prevents damage...