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Conveyor Belt Solutions

Product catalog summary

Overview
ContiTech Conveyor Belt Group, a division of Continental AG, provides comprehensive conveyor belt solutions for industries such as mining, machinery, and equipment construction. Their offerings include textile and steel cable conveyor belts, specialized products, and service materials, ensuring reliable, cost-effective, and environmentally friendly material handling systems globally.

Key Sections

Flowcharts: The document features flowcharts illustrating processes in mining and manufacturing iron concentrate, as well as coal processing and combustion, emphasizing the role of conveyor belts.
Conveyor Belt Applications: Solutions for challenges in mining applications include:
- Heat and cold resistance: Superior temperature-resistant belts.
- Fire safety: Flame-resistant and self-extinguishing belts.
- Impact resistance: Reinforced cut- and gouge-resistant belts.
- Long-distance transport: High-strength, energy-efficient belts.
- Difficult terrain: Closed-troughed systems and steep-angle belts.
- Vertical conveying: Single-flight belts for maximum elevation.
- Underground mining: Certified belts for safety.
- Fluid and solid separation: Vacuum filter belts.
Product Features: Various belt types and features include:
- Pocket and sidewall belts for steep inclines.
- Steelcord and fabric belts for high temperatures.
- Aramid belts for lightweight strength.
- Monitoring systems like CONTI® Protect and Inspect for maintenance and safety.
Service and Support: ContiTech provides global field service and engineering support, focusing on prognostic maintenance and swift service availability.

Conclusion
ContiTech offers a wide range of high-quality conveyor belts and related products, supported by extensive technical expertise and global service, meeting the diverse needs of the mining and industrial sectors.

Introduction
This document addresses challenges and solutions for conveyor belt systems in mining, focusing on reducing downtimes, improving energy efficiency, and adapting to difficult terrains.

Challenges and Solutions

Rips and Breakthroughs: Surface mining belts are prone to damage. Solution: Reinforced belts like CONTIFLEX® TW and SW with Fleximat® carcass.
Long-Distance Transportation: High IRR increases energy use. Solution: Energy-efficient belts with XLL rubber compounds reduce IRR and costs by up to 45%.
Difficult Terrain: Complex terrains need adaptable systems. Solution: Closed-troughed systems like ContiPipe®, MegaPipe®, and Sicon® handle tight curves and protect the environment.
High-Elevation Short-Distance Conveying: Steep inclines increase costs. Solution: Steep-angle belts with Chevron-MegaPipes® and troughed belts for efficient transport.
Vertical Conveying: Requires specialized systems. Solution: FLEXOWELL® and POCKETLIFT® technologies for high inclination and vertical transport.
Underground Mining: Safety standards are strict. Solution: Certified belts like CONTITAN® with self-extinguishing compounds.
Fluid and Solid Separation: Essential in raw material extraction. Solution: Vacuum filter belts for efficient separation.

Field Services and Engineering Support
ContiTech offers global field services and engineering support, including inspections, maintenance, and system design.

Monitoring and Maintenance
Electronic systems like CONTI® PROTECT and CONTI® INSPECT detect potential damage to prevent downtimes, ensuring reliable operations.

Overview of CONTI® INSPECT
The document outlines the CONTI® INSPECT series, systems designed to monitor and detect wear and damage in conveyor belts, emphasizing prognostic maintenance and the ContiPlus platform for data analysis.

Key Systems

WearInspect, CordInspect, and SurfaceInspect: Mobile systems for detecting wear and damage.
ContiPlus Platform: A cloud-based service for data storage and analysis.

Maintenance Solutions
Continental provides service materials and equipment globally, including vulcanizing presses, belt winders, and repair materials like CORREX® and CONREMA®.

Global Presence
Continental has a worldwide network of service centers for belt-related services, offering professional training and support through all order stages.

Innovation and Expertise
Continental, part of the ContiTech division, leads in integrating electronic components with traditional materials, focusing on digitalization and sustainability.

Contact Information
For inquiries, contact ContiTech Transportbandsysteme GmbH in Northeim, Germany, or visit their website for local contacts.

Catalog excerpts

Source: www.alrosa.ru Conveyor Belt Solutions for every mining task Conveyor Belt Group ContiTech

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Conveyor Belt Group ContiTech Conveyor Belt Group We are a leading manufacturer of conveyor belts, integrated in the ContiTech AG organization and thus part of Continental AG and the Continental Corporation. We offer complete solutions – from textile and steel cable conveyor belts to special products and service materials. With our locations close to our customers, we are able to provide comprehensive support for your conveyor belts and systems – worldwide. With high-end conveyor belt technology from ContiTech, materials handling systems run reliably and cost effectively and are environmentally...

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Solutions for every mining task Content Flowchart of mining and manufacturing 4 of iron concentrate Flowchart of mining, processing, combustion 6 of coal and further utilisation or disposal of fly ash at a mining and power plant company Conveyor belts for every mining application 8 Challenges & solutions Extreme temperatures / Superior 10 heat- and cold-resistant conveyor belts Fire / Flame-resistant and 11 self-extinguishing conveyor belts Rips & breakthrough caused by impact / 12 Reinforced cut- and gouge-resistant conveyor belts Long-distance transportation / High- 13 strength...

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Conveyor Belt Group Ore mining & conveying Short- & longdistance conveying between mine and processing & melting plant Ore stockpiling & blending in front of processing plant POCKETLIFT® Sicon® FLEXOWELL® MAXOFLEX® Sandwich belts Belt Monitoring Systems ContiPipe® CONTI® Protect Systems MegaPipe® CONTI® Inspect Systems CordInspect®/SurfaceInspect®/ WearInspect® CordProtect®/MultiProtect®/ RipProtect®/SpliceProtect®/ TotalProtect® Steep-angle conveyor beltings Throughed belts with Chevrons Chevron-MegaPipe® ContiPipe® with Chevrons For steep inclined and vertical conveying For topografically...

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Processing, melting & Transportation &granulating shipment Modular system Troughed surface belts Vacuum filter belts Steelcord belts Troughed with basalt layer or underground belts heat-control layer CONTIFLEX® Vulcan Optimum CONTIFLEX® Vulcan Prime CONTIFLEX® Vulcan Classic Aramid Belts with - low elongation cord fabric - low elongation straight-warp fabric CONTIFLEX® with or without - chevrons - breaker STAHLCORD® - armored, with steelcord or fabric breakers (e.g. Barrier-breaker) - troughed, with or without chevrons - with or without cold resistant rubber PVC/PVG belts Contitan® CON-MONTEX® CON-BITEX® fabric...

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Conveyor Belt Group Flowchart of mining, processing, combustion of coal and further utilisation or disposal of fly ash at a mining and power plant company 1 Coal mining & conveying Short- & longdistance conveying Coal stockpiling & transportation between mine and power plant in front of / to the power plant Pocket and sidewall belts Pouch belts Sandwich belts Belt Monitoring Systems CONTI® Protect Systems Steep-angle conveyor beltings CONTI® Inspect Systems CordInspect® / SurfaceInspect®/ WearInspect® For topografically difficult terrain CordProtect® / MultiProtect®/ RipProtect® / SpliceProtect®/...

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Solutions for every mining task Combustion & energy generationTransportation & disposal Fly ash disposal utilisation plant Dry Ash Removal System „DARS“ Manufacturing of construction materials (bricks etc.) Troughed Sidewall belts underground belts Modular system Troughed surface belts Vacuum filter belts with basalt layer or heat-control layer CONTIFLEX® Vulcan Optimum CONTIFLEX® Vulcan Prime Aramid Belts with - low elongation cord fabric - low elongation straight-warp fabric CONTIFLEX® with or without chevrons CONTIFLEX® Vulcan Classic STAHLCORD® - armored, with steelcord or fabric...

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Conveyor Belt Group Conveyor belts for every mining application ContiTech is a multinational corporation with operations in almost all countries around the world. We provide a wide range of conveyor belts and related products, longtime experience, comprehensive technical and project management expertise and technical solutions for all conveying issues. ContiTech produces a variety of high-quality products including steel cord belts, e.g. STAHLCORD® with a nominal breaking strength of up Extreme temperatures Rips & breakthrough caused by impact Superior heatand cold-resistant conveyor belts Flame-resistant...

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Solutions for every mining task 9 to 10,000 Newton per mm belt width or shortly N/mm (St10,000), and fabric belts, e.g. CONTIFLEX® with a nominal breaking strength of up to 4000 N/mm (EP4000/5). ContiTech is not only a belting manufacturer, but also a service and development partner for a variety of industrial branches, OEMs, mining, steel and energy companies. Solutions for every mining task 9 Long-distance Topographically High-elevation short- Vertical conveying transportation difficult terrain distance conveying Closed-troughed conveyor belt systems Steep-angle conveyor belts High-strength...

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Conveyor Belt Group Extreme temperatures Conveying bulk materials with extremely high temperatures of up to +800 °C or in environments with extremely low temperatures of up to –60 °C puts man and machine under great stress. This is where maximum temperature resistance is required to ensure material (e.g. iron ore pellets) does not burn through the conveyor belt, thus enabling long operating times. Superior heat- and cold-resistant conveyor belts ContiTech provides a wide range of steel cord and fabric conveyor belts with rubber compounds designed for very low or very high temperatures, e.g. for...

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Solutions for every mining task Fire Burn-offs have to be avoided in opencast as well as underground mines not only to save human lives, but also to prevent production downtimes and thus to protect investments. This is where flameresistant equipment and fire-extinguishing features are required. Flame-resistant and self-extinguishing conveyor belts ContiTech has developed, tested, certified and successfully applied flame-resistant and self-extinguishing conveyor belts. In the unlikely event that these do actually catch fire, they prevent fire propagation along the conveyor belt. This protects...

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