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PowrFlow™ PVR Series Vane Pumps

PowrFlow™ PVR Series Vane Pumps
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PowrFlow™ PVR Series Vane Pumps

Product catalog summary
Introduction
Continental Hydraulics' PowrFlow™ PVR Series Vane Pumps are engineered for demanding applications, offering robust and reliable performance. These pumps are pressure compensated, providing faster response and requiring less external compensation compared to piston pumps in harsh environments.
Features and Benefits
  • Rated at 1500 PSI at full flow.
  • Available in sizes from 4 to 70 gallons.
  • 100% tested with a three-year warranty.
  • Quiet operation with noise levels as low as 68 dBa.
  • Balanced vane tip loading for extended life.
  • Patented pressure balanced thrust plates for up to 90% efficiency.
  • Direct spring-operated compensator for fast pressure compensation.
  • Patented walking ring for even wear distribution and longer pump life.
  • Heavy forged one-piece rotor shaft for increased pump life.
  • Hydrodynamic journal bearings for virtually unlimited pump life.
How a Vane Pump Works
The vane pump operates with a variable volume and constant pressure mechanism. As the rotor turns, the volume between vanes increases at the suction port and decreases at the pressure port, forcing fluid out. The system maintains constant pressure from zero to full displacement.
General Specifications
  • Recommended fluids include petroleum base and most phosphate ester fluids.
  • Viscosity limits are specified, with start-up at 1000 SUS intended for warm-up only.
  • Operating temperature should not exceed 160°F for optimal performance.
  • Filtration recommendations vary based on fluid type.
  • Drive coupling and shaft alignment specifications are provided for maximum bearing life.
  • Relief valves are recommended for pressures above 1500 psi.
Performance and Options
The PVR Series offers variable displacement and pressure compensation, with options for tandem mounting and various control configurations. Performance curves and specifications are provided for different pump sizes, detailing efficiency, sound levels, and pressure/volume adjustments.
Ordering Information
Ordering codes are provided for selecting pump size, compensating pressure range, seal type, and mechanical options, allowing customization based on specific application needs.
Specifications
  • PVR-6 Series: Available in sizes 4B, 6B, 8B, and 10B with volumetric displacement ranging from 0.7 to 1.4 cu. in./rev. Maximum compensated pressure is 2000 psi for most models, except 10B which is 1000 psi.
  • PVR-15 Series: Available in sizes 15B, 20B, and 30B with volumetric displacement ranging from 2.4 to 4.3 cu. in./rev. Maximum compensated pressure is 2000 psi for 15B, 1500 psi for 20B, and 1000 psi for 30B.
Performance
  • Overall efficiency is measured at 1750 rpm at full displacement.
  • Typical sound levels and pressure-volume adjustment sensitivity are provided for different pump sizes.
Operating Conditions
  • Minimum and maximum operating speeds are specified, with recommendations for using relief valves at pressures above 1500 psi.
  • Fluid velocity and specific gravity considerations are outlined for optimal performance.
Mechanical Options
  • Various mechanical options are available, including maximum volume control, handwheel pressure control, and tandem pump configurations.
Ordering Information
  • Details on selecting pump size, compensating pressure range, and mechanical options are provided.
  • Specific codes for seals and mechanical options are included for accurate ordering.
Notes
  • Performance curves are based on ISO VG46 oil at 120°F. Adjustments are recommended for different oil viscosities.
  • Deadhead horsepower is noted for zero flow conditions.
Specifications The PVR-15 series includes models such as 15B15, 15B20, 15B3L, and 15B5L, all operating at 1750 rpm. The PVR-50 series includes models like 32A15, 42A15, 50B15, and 70B15, with varying volumetric displacements and pressure ranges. The pumps are designed to handle pressures up to 2000 psi and flow rates up to 70 gpm.
Performance Curves Performance curves are provided for different models, showing the relationship between pressure, flow rate, and horsepower. These curves are based on ISO VG46 oil at 120°F (49°C). Adjustments for oil viscosity above 400 SUS are noted.
Dimensions Detailed dimensions are provided for both flange-mounted and manifold-mounted configurations, including specifications for right-hand and left-hand rotations. Key dimensions include pressure and suction port sizes, as well as mounting details.
Mechanical Options Various mechanical options are available, including handwheel pressure and volume controls, external spline shafts, and tandem pump mounting configurations. Specific codes are provided for ordering these options.
Ordering Information The document outlines the typical ordering codes for both flange-mounted and manifold-mounted pumps, detailing the selection of flow rates, pressure ranges, seal types, and control options.
Notes The document includes important notes on operating conditions, such as the recommendation for a direct-acting differential relief valve when operating above 1500 psi to manage pressure spikes.
Specifications The document outlines the dimensions for various components such as foot mounting brackets, manifold dimensions, and straight flanges. It provides measurements in both inches and millimeters, ensuring compatibility with different systems.
Ordering Information Detailed ordering codes are provided for foot mounting brackets, bolt kits, and manifold kits. The document specifies the compatible pump models and sizes, along with the weight of each kit in pounds and kilograms.
Mounting Accessories The document includes information on transition plates for mounting different pump models, specifying the necessary bolts and washers. It also details the dimensions and components included in each kit.
Performance Specifications The document describes the typical performance of the air bleed valve, including minimum flow rates, operating pressures, and closing times. It highlights the benefits of using pressure-compensated vane pumps, such as reduced heat build-up and smaller motor requirements.
Warranty and Support Continental Hydraulics offers a three-year warranty on their vane pumps, covering defects in material and workmanship. The document emphasizes the company's strong distribution network and commitment to customer service.
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Catalog excerpts

PowrFlow™ PVR Series Vane Pumps-1

PowrFlow > PVR SeriesVane Pumps >

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PowrFlow™ PVR Series Vane Pumps-3

How AVane Pump Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 > Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Dual Pressure and Dual Volume Controls . . . . . . . . . . . . . . . . .36-38 PVR-15 Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-44 PVR-50 Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-47 > PVR-6 and PVR15 Foot Mounting Brackets . . . . . . . . . . . . . . .48 PVR-50 Foot Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . .49-50 Bolt...

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PowrFlow™ PVR Series Vane Pumps-4

Options and Accessories Continental pumps may be tandem mounted to achieve multiple pump operation from a single power source for separate or auxiliary circuits. Pump options include handwheel pressure and volume controls; dual volume and dual pressure control combinations, plus a variety of mounting arrangements. How It Works Quiet Operation Geometry of porting combined with precision-fitting vanes and moving parts make Continental pumps among the most quiet in the industry. Sound levels range from below 68 dBa for 6 gpm models when tested in accordance with NFPARecommended Standard T3.9.1M-1970...

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PowrFlow™ PVR Series Vane Pumps-10

SELECTONE SELECTONE SELECTONE SELECTONE DESIGN LETTER

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PowrFlow™ PVR Series Vane Pumps-17

4.00(101.4)6.75(171.5)MAX. > MAXIMUM VOLUMECONTROLCODE 6 DIA. > HANDWHEELPRESSURECONTROLCODE 15 3.50(88.9) 30 INVOLUTE EXTERNAL SPLINE 9 TOOTH, 16/32 PITCH 0.5625 DIA. > HANDWHEELVOLUMECONTROLCODE 36 ROTATION EXTERNALSPLINEDRIVE SHAFTCODE 12 1.25(31.75) DIA.4.00(101.4)6.75(171.5)MAX. > NOTE: This includes Maximum VolumeControl - Code 6.

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PowrFlow™ PVR Series Vane Pumps-18

TANDEM OPTIONSCODE 21 30а INVOLUTE INTERNAL SPLINE 9TOOTH, 16/32 PITCH0.5625 DIA. 1.27(32.3).26(6.6) GAUGE PORT #6 SAE 3/8 x 16 UNC x DEEP2HOLES ON SAE "A"2BOLTMOUNTING PAD INLETPORT 3.25053.2515(32.5627)(32.5881)DIA.DIA. FACESEAL(O-RING) MOUNTING SURFACE FOR SAE "A" 2 BOLTFLANGE2.09(53.2) .56(14.2) 4.19(106.4) 6.25(158.8) 4.38(111.0) MAX. LENGTH OF MALESPLINE SHAFT > NOTES: 1.SHAFT END VIEW 2. 1750 RPM RATED 3.LOAD IS TO RADIATEOUT FROM SHAFT > PREFERREDFULL H.P. &PRESSURE NOTACCEPTABLE ACCEPTABLETO 1000 PSIMAX. 6 H.P. >

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PowrFlow™ PVR Series Vane Pumps-19

SELECTONE SELECTONE SELECTONE SELECTONE DESIGN LETTER OMIT NO OPTIONSMAXIMUM 5L 1300 - 2000 psi 06 200 - 600 psi 6 VOLUMECONTROL 15 500 - 1500 psi 8B 8 gpm 20 750 - 2000 psi 12* EXTERNALALLMODELSSPLINE SHAFTHANDWHEEL 3L 1000 - 2000 psi 5L 1700 - 2000 psi 15 PRESSURE 10 300 - 1000 psi CONTROL֓A FLANGE6B, 8B, 10B 10B* 10 gpm 3L 800 - 1500 psi 5L 1200 - 1500 psi 21* TANDEM PUMPONLY MOUNTINGHANDWHEEL > *NOTE: Do not use water, glycol or emulsion fluids with the PVR6-10B pump. 36 VOLUMEALLMODELSCONTROL > *NOTE: For PVR6-4B Code 21 or 1221, consult the factory for price and delivery.

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PowrFlow™ PVR Series Vane Pumps-27

SELECTONE SELECTONE SELECTONE SELECTASREQUIRED SELECTASREQUIRED SELECTASREQUIRED DESIGN LETTER OMIT KEYED SHAFT OMIT NO OPTIONS 15 400 - 1500 psi (STANDARD) > *NOTE: For electrical options, see the PVR Control Options Section later in this catalog. 15B 15 gpm 20 800 - 2000 psi EXTERNAL 3L 500 - 2000 psi 12 SPLINE SHAFTHANDWHEEL 5L 1200 - 2000 psi 15 PRESSURE 15 400 - 1500 psi CONTROL 20B 20 gpm 3L 600 - 1600 psi 16 50 HZ OPERATION֓A FLANGE 4L 1200 - 1600 psi 21* TANDEM PUMP 30B 30 gpm 10 500 - 1000 psi MOUNTINGԓB FLANGE > MOUNTINGԓA - ԓB FLANGE OMIT NO OPTIONSDUALPRESSURE 31 TANDEM PUMP 8 RATE...

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PowrFlow™ PVR Series Vane Pumps-28

SELECTONE SELECTONE SELECTONE SELECTONE SELECTASREQUIRED DESIGN LETTER OMIT NO OPTIONSHANDWHEEL DUALPRESSURE 15B 15 gpm 15 400 - 1500 psi 8 RATE CONTROL 20 800 - 2000 psii 15 PRESSURE VALVE CONTROL 20B 20 gpm 15 400 - 1500 psi 16 50 HZ OPERATIONHANDWHEEL 17 DUALPRESSUREREMOTE OPERATED 36 VOLUMECONTROL > CODETYPE O BUNA-N P VITON >

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PowrFlow™ PVR Series Vane Pumps-35

B ADIA.C O-RINGSEALD F INTERNALSPLINE ETHREAD2 HOLES MAX. ALLOWABLELENGTH OF MALESPLINED SHAFT EXT. 8.36(212.3)

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PowrFlow™ PVR Series Vane Pumps-36

SELECTONE SELECTONE SELECTONE SELECTONE SELECTASREQUIRED SELECTASREQUIRED SELECTASREQUIRED DESIGN LETTER RIGHTHAND RF ROTATION (CW) 13 DOUBLE END OMIT NO OPTIONS 32A 32 gpm DRIVE SHAFTHANDWHEEL > *NOTE: For electrical options, see the PVR Control Options Section later in this catalog. 42A 42 gpm FLANGE MOUNTLEFTHAND 50B 50 gpm 15 PRESSURE 70B 70 gpm LF ROTATION (CCW) CONTROL FLANGE MOUNTRIGHTHAND 16 50 HZ OPERATION֓A FLANGE RFD ROTATION (CW)SAE D 4-BOLTFLANGE MOUNT 21 TANDEM PUMP MOUNTINGԓB FLANGE 22 TANDEM PUMP MOUNTINGԓC FLANGE > 23 TANDEM PUMP OMIT NO OPTIONSRATE CONTROL MOUNTINGԓA - ԓB FLANGE...

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PowrFlow™ PVR Series Vane Pumps-37

CONTROLOPTIONS > Model Shown: PVR15-15B15-RF-0-525B60L FEATURES BENEFITS ? > High and low field-adjustable pressure levels. ? > Replace dual flow valve circuits ... reduce overall valve count. ? > High and low field-adjustable volume levels. ? > Replace high-low pressure circuits ... eliminate multiple pumps and pressure intensifiers. ? > Field-adjustable pressure rate change between high and low levels. ? > Reduce system shock by smoothly accelerating and decelerating loads and gradually increasing and decreasing pressures. ? > Field-adjustable acceleration and deceleration rates between high...

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PowrFlow™ PVR Series Vane Pumps-38

HIGH PRESSURE > INPUTH.P.INPUTH.P. ENERGIZE > X P OPTIONAL RATE OFCHANGE VALVE(CODE 8)NORMAL LOWPRESSURE - ENERGIZE TO HIGH PRESSURE PRESSURE VOLUME PPMCLOW PRESSURENORMAL > NORMAL LOW VOLUME - ENERGIZE TO HIGHVOLUME (REMOTE OPERATOR ONLY) X P INPUT H.P. P CLOWVOLUME AB > INPUT H.P. X POPTIONAL RATE OFCHANGE VALVE(CODE 9)NORMAL HIGH VOLUME - ENERGIZE TO LOWVOLUME (INTEGRAL OR REMOTE OPERATION) PM HIGH VOLUME > PRESSURE VOLUME > NOTE: When using dual volume control, a minimum pump pressure (P M )must be maintained to hold pump in low volume, output where P M =55% of P C (maximum compensated pressure)....

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PowrFlow™ PVR Series Vane Pumps-39

P C HIGH PRESSURELOWVOLUME (ENERGIZE) B NOTE: When using dual volume control,a minimum pump pressure (P X M )must be maintained to hold pump in lowvolume, output where P INPUT H.P. =55% of P M C (maximum compensatedpressure). P M A LOW PRESSUREHIGH VOLUME PRESSURE (NORMAL) LOW VOLUME LOWPRESSUREHIGH VOLUME(NORMAL > INPUT H.P. X P B A > PMCHIGH PRESSURE D C LOWPRESSURE LOW VOLUME ) > PRESSURE VOLUME > NOTE: When using dual volume control, a minimum pump pressure (P M )must be maintained to hold pump in low volume, output where P M =55% of P C (maximum compensated pressure).

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.