Piston Pump Catalog

Piston Pump Catalog
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Piston Pump Catalog

Product catalog summary
Overview: This document outlines the specifications and operational guidelines for the HPV Series Axial Piston Pumps, emphasizing their variable displacement and pressure-compensated features designed for high efficiency and reliability in hydraulic systems.
Specifications: The pumps come in five displacements from 0.88 to 3.78 cubic inches per revolution, with a maximum pressure capacity of up to 3500 PSI. They feature SAE flange mounting for easy interchangeability and are designed to be rebuildable for extended service life.
Key Features:
  • Pressure Compensation: Ensures the pump delivers only the required flow while maintaining set pressure, reducing horsepower usage and wear.
  • Remote Pressure Control: Allows pressure adjustments from a remote location, ideal for systems with variable flow and multiple pressure requirements.
  • Load Sensing Control: Provides constant flow with pressure adjustments based on load requirements, enhancing efficiency and minimizing heat generation.
  • Horsepower Limiting Control: Adjusts performance for systems requiring high pressure-low flow and vice versa.
  • Quiet Operation: Designed for low noise levels.
  • Rugged Construction: Features a cast iron body for durability.
General Specifications:
  • Fluids: Recommended fluids are petroleum-based with rust and oxidation inhibitors.
  • Viscosity: Optimal operating viscosity is 140 sus (30 Cst).
  • Temperature: Maximum fluid temperature should not exceed 180°F (82°C).
  • Filtration: A high-quality return line filter with a 10-micron rating is recommended.
  • Mounting: Horizontal mounting is preferred, with unrestricted positioning.
Installation and Maintenance:
  • Drive Shaft Alignment: Must be within 0.003 inches TIR for maximum bearing life.
  • Case Drain: Two ports available; only one needs to be connected to prevent fluid drainage when not in use.
  • Relief Valves: Recommended to protect against overloads, set 200 psi above pump compensator setting.
Performance Data: Includes detailed performance charts and tables that provide insights into flow vs. pressure, input power, and noise levels under various operating conditions.
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Catalog excerpts

Piston Pump Catalog-1

HPV SERIES AXIAL PISTON PUMPS

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Piston Pump Catalog-2

HPV SERIES AXIAL PISTON PUMPS PRESSURE COMPENSATED AXIAL PISTON PUMPS VOLUMETRIC DISPLACEMENT .88 CU. IN./REV. MAXIMUM CONTINUOUS PRESSURE 3500 PSI *Spline Shaft Option Conforms to SAE B Dimensions. PUMP ACCESSORIES DESCRIPTION DISPLACEMENT .88 CU. IN./REV. 1.26 CU. IN./REV. MODEL SERIES FPVR AB

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Piston Pump Catalog-3

HPV SERIES AXIAL PISTON PUMPS VARIABLE DISPLACEMENT, PRESSURE COMPENSATED PRESSURE COMPENSATED Delivers only the flow required by the system, while maintaining the set pressure. This will save horsepower and unnecessary wear on the system. Pressure compensation ranges from 200 to 3500 PSI continuous duty and up to 4000 PSI intermittently. ANSI SYMBOL SAE FLANGE MOUNTING Uses standard SAE industrial mounting for easy interchangeability. 5 DISPLACEMENTS .88, 1.26, 2.09, 2.62, and 3.78 cubic inches per revolution. SIMPLE CONSTRUCTION For a long and productive life. RUGGED CONSTRUCTION Cast iron...

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Piston Pump Catalog-4

HPV SERIES AXIAL PISTON PUMPS GENERAL SPECIFICATIONS Maximum Inlet Pressure Recommended Fluids The maximum inlet pressure is 50 PSI at all speeds. Fluids for use in the HPV series piston pumps should be petroleum based and designated by 6 fluid manufacturer for use in hydraulic systhe tems. These fluids should contain rust and oxidation inhibition, anti-wear, anti-foam, and deaerating agents. For other fluid types, please contact your Continental Application Engineer. Recommended Operating Viscosities For petroleum based fluids: • • • Optimum -- 140 sus (30 Cst.). Continuous Minimum -- 60 sus...

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Piston Pump Catalog-5

HPV SERIES AXIAL PISTON PUMPS PRESSURE COMPENSATED CONTROL The standard pressure compensated control changes the displacement of the pump to match the system flow requirement by controlling the system pressure. Simply stated: a pressure compensated pump will provide variable flow at a constant pressure setting. The displacement of the pump is mechanically controlled by the angle of the swashplate. The swashplate angle is controlled by the extension of the compensator plunger, which works against the swashplate bias spring. The compensator senses the downstream pressure and adjusts the displacement...

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Piston Pump Catalog-6

HPV SERIES AXIAL PISTON PUMPS REMOTE PRESSURE CONTROL (Code 7) The remote pressure control works similar to the standard pressure compensated control, with some added features. This is a two stage compensator with two pressure adjustments: one for the lower pressure limit and one for the upper pressure limit. this line may be controlled by one or more relief valves. These should be direct acting and capable of pressures up to 3500 psi (241 bar). The setting of these relief valves will control the pressure setting of the pump. A vent line* is required to run back to the reservoir. When this line...

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Piston Pump Catalog-7

HPV SERIES AXIAL PISTON PUMPS LOAD SENSING CONTROL (Code 19) The load sense control is designed to deliver a constant flow across an orifice and adjust the pressure to meet the system's demands. This type of control is often called flow compensating. This is accomplished by using a flow control valve between the pump outlet and the actuator. ments. There are two adjustments on this compensator. The adjustment on the back side will set the upper pressure limit. The adjustment on the front is used to set the pressure differential of the flow control valve. This setting comes preset to 250 psi (17.2...

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Piston Pump Catalog-8

HPV SERIES AXIAL PISTON PUMPS HORSEPOWER LIMITING CONTROL (Code 26) The horsepower limiting control is designed to be adjustable down to 35% of the maximum horsepower requirements of a normally pressure compensated pump. This control has three adjustments that can tailor the performance curve to the system requirements. A sense line* is required to be connected to the line between the pump and the actuator. A calibrated orifice is installed in the outlet of the pump so there is no need to add any additional components to achieve this type of control. This control would be used in systems that...

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Piston Pump Catalog-9

HPV SERIES AXIAL PISTON PUMPS

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Piston Pump Catalog-10

HPV SERIES AXIAL PISTON PUMPS VARIABLE DISPLACEMENT PRESSURE COMPENSATED TYPICAL PERFORMANCE SPECIFICATIONS VOLUMETRIC DISPLACEMENT PUMP DELIVERY @ 1750 RPM cu.in. / rev. ml. / rev. Theoretical gpm lpm psi Intermittent ➀ bar OPERATING psi Continuous PRESSURES bar psi Minimum ➁ bar OPERATING Maximum rpm SPEEDS Rated rpm Minimum rpm POWER INPUT @ (1750 RPM) hp rated flow & pressure kw CASE DRAIN FLOW @ gpm deadhead & rated pressure lpm MOUNTING Keyed Shaft SAE Type Spline Shaft FLANGE SAE Type Rear Port lbs. SHIPPING kgs Side Port WEIGHT lbs kgs. OVERALL EFFICIENCY ➀ This pressure should comprise...

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Piston Pump Catalog-11

HPV SERIES AXIAL PISTON PUMPS FLOW vs PRESSURE lpm INPUT POWER @ FULL FLOW NOISE LEVEL INPUT POWER @ ZERO FLOW kw Zero Flow Full Flow THE ABOVE DATA IS TYPICAL PERFORMANCE AT 1750 RPM.

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Piston Pump Catalog-12

HPV SERIES AXIAL PISTON PUMPS INSTALLATION DIMENSIONS -- REAR PORTS PRESSURE COMPENSATOR ADJUSTMENT SCREW (28.575) 1.125 INLET PORT: RF OUTLET PORT: LF SAE-12 (28.575) 1.125 OUTLET PORT: RF INLET PORT: LF SAE-12 (104.4) 4.11 CASE DRAIN PORTS: SAE-8 (19.05) (20.638) DIA. PITCH DIA. .8125 .750 13 TOOTH 30° KEYED 16/32 PITCH SHAFT SPLINED SHAFT

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Piston Pump Catalog-13

HPV SERIES AXIAL PISTON PUMPS INSTALLATION DIMENSIONS - SIDE PORTS PRESSURE COMPENSATOR ADJUSTMENT SCREW INLET PORT: "RF" OUTLET PORT: "LF" SAE-12 CASE DRAIN PORTS: SAE-8 OUTLET PORT: "RF" INLET PORT: "LF" SAE-12 (20.638) DIA. PITCH DIA. .8125 13 TOOTH 30° 16/32 PITCH SPLINE SHAFT

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Piston Pump Catalog-14

HPV SERIES AXIAL PISTON PUMPS HORSEPOWER LIMITING DIMENSIONS COMPENSATOR PORT SAE-4 HIGH FLOW PRESSURE ADJUSTMENT HIGH PRESSURE FLOW ADJUSTMENT COMPENSATOR OVERRIDE ADJUSTMENT

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Piston Pump Catalog-15

HPV SERIES AXIAL PISTON PUMPS ORDERING INFORMATION SELECT ONE: CODE DESCRIPTION MALE SPLINE PORTS CODE SAE O-RING THREAD REAR PORTS SAE O-RING THREADED SIDE PORT REMOTE PRESSURE LOAD SENSE TYPICAL ORDERING CODE: HPV-6B35-RF-O-1R Foot Mounting Brackets may be found on page 49 of this catalog. Pump Motor mounts may be found on page 115-117 of the Standard Power Units Catalog. These may be ordered from the Polypac Division.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.