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PRODUCT SELECTION GUIDE

PRODUCT SELECTION GUIDE
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PRODUCT SELECTION GUIDE

Product catalog summary
Introduction
Continental Disc Corporation specializes in manufacturing rupture discs designed to protect vessels and systems from overpressure. The company adheres to ISO 9001 Quality Assurance standards and offers products certified by various international standards.
Quality and Service
The company emphasizes quality from initial contact to delivery, adhering to ISO 9001 standards. It provides technical assistance, training, and support, along with fast quotations and an emergency service program for urgent needs.
Technical Support
Continental Disc Corporation offers continuous training and technical seminars on rupture disc applications, installation, and maintenance. A global representative network assists customers in selecting suitable rupture discs.
Innovative Products
The company offers a range of innovative products, including:
  • HPX™ Rupture Disc: Versatile, high cycling reverse acting disc for gaseous or liquid systems.
  • LOTRX® Rupture Disc: Ideal for low-pressure applications.
  • B.D.I.® Alarm System: Alerts operators when a rupture disc bursts.
  • CAL-VAC®/POS-A-SET® Rupture Discs: Ultra-low pressure discs.
  • QUICK-CHANGE® HOLDER: Facilitates easy rupture disc changeout.
Selecting a Rupture Disc
Selection involves gathering system data such as maximum allowable working pressure, operating conditions, burst conditions, process media type, and material requirements. Calculating the operating to burst pressure ratio is essential for compatibility.
Types of Rupture Discs
Rupture discs are categorized into Tension Type and Reverse Acting, with Reverse Acting offering advantages like zero manufacturing range and greater corrosion resistance.
Product Features
HPX™ and SANITRX HPX™ rupture discs are high precision, scored reverse acting discs with proven performance in excess of 250,000 cycles at a 95% operating ratio. They feature a non-fragmenting design and are available in sizes from 1” to 8”.
Overview of Products
The document details specifications and features of rupture discs for pressure relief in various industrial applications, including chemical, petrochemical, transportation, and aerospace industries.
Key Sections
  • Burst Pressure and Features: Burst pressures range from 1.5 to 80,000 psig at 72°F, with materials like 316 SS, HASTELLOY® C, Nickel, MONEL®, and INCONEL®.
  • Service Conditions: Suitable for static, pulsating, or cyclic conditions, and can operate in gas, vapor, or liquid service conditions.
  • Material and Tagging: Materials include stainless steel and nickel alloys, with a three-dimensional stainless steel flow direction tag for identification.
  • Manufacturing Range and Installation: Standard manufacturing range is ZERO, with optional ranges of -5% or -10%.
  • Alarm Systems and Options: Compatible with B.D.I.® Alarm Systems, with options for liners, coatings, and special gasket finishes.
  • Specific Products: Details on SANITRX HPX™, ULTRX®, LOTRX®, RCS, and MICRO X® rupture discs.
Conclusion
The document provides comprehensive information on rupture discs, emphasizing their versatility, material options, and compatibility with alarm systems, making them suitable for a wide range of industrial applications.
Additional Product Details
  • Tite-Seal Rupture Disc Assemblies: Economical, sealed units with various configurations, operating up to 70% of rated burst pressure.
  • GRAFSERT® Rupture Discs: Made from graphite, corrosion-resistant, suitable for gas or liquid service.
  • ICON Rupture Disc: Designed for transportation vessels, non-fragmenting, operating up to 80% of rated burst pressure.
  • Tanksert Rupture Disc: Used in transportable vessels, with or without a bee screen, made from stainless steel with a TEFLON® seal.
  • Vent Panels: Designed for full, instantaneous opening to minimize damage from deflagration.
  • B.D.I.® Alarm System: Signals when a rupture disc or vent panel has opened, providing a positive indication of overpressure conditions.
  • Special Assemblies: Custom solutions for unique pressure relief problems.
  • Rupture Disc Holders: Various holder types ensure proper installation and sealing of rupture discs.
Compliance and Licensing
The product can comply with the Pressure Equipment Directive and has a China Manufacture License. An ASME Code Symbol Stamp is available when specified.
Contact Information
Continental Disc Corporation has offices in the USA, The Netherlands, China, and India, with contact details provided for each location.
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Catalog excerpts

PRODUCT SELECTION GUIDE-1

Continental Disc Corporation® PRODUCT SELECTION GUIDE

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PRODUCT SELECTION GUIDE-2

CONTINENTAL DISC CORPORATION Continental Disc Corporation manufactures rupture discs to our customers’ specifications to help protect vessels, equipment and systems against damaging overpressure conditions. QUALITY Quality starts with our first contact with you. That quality is an integral part of every step we take to provide you with what you expect to receive. All manufacturing is performed under an approved ISO 9001 Quality Assurance System. Continental Disc Corporation can supply rupture discs certified to the standards of the ASME, the European Pressure Equipment Directive, the China Manufacture...

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PRODUCT SELECTION GUIDE-3

SELECTING A RUPTURE DISC In many cases, the type of rupture disc for a given application may be found using the following steps: 1. To select the proper rupture disc for any application, it is important to begin by writing down specific data about your system. a. Maximum allowable working pressure of the vessel (MAWP): psig, barg, kg/cm2, etc. b. Maximum operating conditions: Pressure: psig, barg, kg/cm2, etc. Temperature: degree of Fahrenheit, Centigrade, etc. c. Rupture disc burst conditions: Pressure: psig, barg, kg/cm2, etc. Temperature: degree of Fahrenheit, Centigrade, etc. d. Process media:...

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PRODUCT SELECTION GUIDE-4

Liquid or Gas (static, cyclic or pulsating) 1” - 12” 25 - 300 mm 15 - 1000 psig 1,03 - 68,9 barg 90% ZERO -5% -10% NO F F F F F F Liquid or Gas (static, cyclic or pulsating) 1” - 8” 25 - 200 mm 1.5 - 39.9 psig 0,103 - 2,75 barg 90% ZERO -5% -10% NO* F F F F F Gas (static, cyclic or pulsating) 14” - 32” 350 - 800 mm 20 - 1000 psig 1,38 - 68,9 barg 90% ZERO -5% -10% NO F F F F F Gas/vapor or liquid (static, cyclic or pulsating) 1” - 3” 25 - 80 mm 10 - 250 psig 0,690 - 17,2 barg 90 or 95% ZERO -5% -10% NO F F F F F F Liquid or Gas (static, cyclic or pulsating) 1” - 4” 25 - 100 mm 10 - 500 psig 0,690...

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PRODUCT SELECTION GUIDE-5

AVAILABLE BURST PRESSURE INDICATOR (B.D.I.®) (1 INCH AND ABOVE) AVAILABLE ASME CERTIFICATION RECOMMENDED FOR ISOLATION OF SAFETY RELIEF VALVE HPX™ F F F F F ULTRX® F F F F F LOTRX® F F F (3" - 8" size) F RCS F F F F F SANITRX HPX™ SANITRX® SANITRX LP SANITARY PRETORQUED SCREW TYPE TITE-SEAL CLEAN-SWEEP FULL BOLTED FLOW DIRECTION INSERT CONTINENTAL DISC CORPORATION RUPTURE DISC TYPE UNION COMPATIBLE HOLDERS YES NO No holder required. Installs between standard ferrules. F F F F No holder required. Installs between standard ferrules. F F F F F F F F F F F F F F MICRO X® F F COMPOSITE FS F F F F...

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PRODUCT SELECTION GUIDE-6

TYPE OF DISC No single type of rupture disc will meet all the numerous applications of an industry. Each type of rupture disc, Tension or Reverse Acting, has its own characteristics and capabilities. Tension Type Rupture Discs Reverse Acting Rupture Discs Fig. A Fig. A Process Side Process Side Fig. B Reverse Acting rupture discs are oriented in a system with the process media pressure against the convex side of the disc (Figure C), placing the rupture disc in compression. As the burst pressure rating of the disc is reached, the compression loading on the rupture disc causes it to reverse, snapping...

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PRODUCT SELECTION GUIDE-7

REVERSE ACTING HPX™ Rupture Disc SANITRX HPX™ Rupture Disc FEATURES • The HPX™ & SANITRX HPX™ rupture discs are high precision scored reverse acting rupture discs that offer proven performance in excess of 250,000 cycles at a 95% operating ratio. • Choice of 90% or 95% maximum recommended operating ratio • Safety ratio of 1 to 1 or less. If the rupture discuss becomes damaged, it will relieve at or below the rated burst pressure. • Non-fragmenting design • All SANITRX HPX™ rupture discs include sanitary, environmentally friendly, non-toxic packaging SPECIFICATIONS: SPECIFICATIONS: Sizes: 1” -...

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PRODUCT SELECTION GUIDE-8

REVERSE ACTING ULTRX® and LOTRX® Rupture Discs These scored reverse acting rupture discs utilize our failure initiating indents, a highly accurate manufacturing method to achieve and control a burst pressure at close tolerances, plus a precision semicircular score to provide a clean, consistent opening pattern. ULTRX® Rupture Disc LOTRX® Rupture Disc Sizes: 1” - 12” (25mm - 300mm) diameter Burst pressure: 15 to 1000 psig @ 72°F (1,03 to 68,9 barg @ 22°C) Sizes: 1” - 8” (25mm - 200mm) diameter Burst pressure: 1.5 to 39.9 psig @ 72°F (0,103 to 2,75 barg @ 22°C) COMMON FEATURES INCLUDE: SPECIFICATIONS:...

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PRODUCT SELECTION GUIDE-9

REVERSE ACTING RCS Rupture Disc Assembly SANITRX® Rupture Disc The RCS Rupture Disc is a reverse acting, crossscored, solid metal rupture disc, providing reliable pressure relief protection, easy installation, and retrofit to your preexisting piping arrangement. The SANITRX® Rupture Disc is a reverse acting, solid metal rupture disc with Continental’s “failure initiating indents,” designed to provide overpressure protection in sanitary environments. Also available, the SANITRX LP® Rupture Disc, with lower pressures and a much lower KR factor, available in 1”- 3” (25-80mm) size. SPECIFICATIONS:...

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PRODUCT SELECTION GUIDE-10

TENSION TYPE MICRO X® Cross Scored Rupture Disc Composite Flat Seat Rupture Disc The MICRO X® Rupture Disc is a cross-scored flat seat tension type rupture disc. It is designed for nonfragmentation with a four-petal opening. The Composite Flat Seat Rupture Disc is designed for systems requiring a lower burst pressure than offered in a MICRO X® Rupture Disc. Continental Disc Corporation’s seven-hole center pattern provides a nonfragmenting design when used with a TEFLON® * seal. SPECIFICATIONS: Sizes: 1” - 36” (25mm - 900mm) diameter Operating conditions: Pressure: Up to 80% of rated burst pressure...

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PRODUCT SELECTION GUIDE-11

TENSION TYPE DISC Standard Rupture Discs Composite Rupture Discs A Standard Rupture Disc is a solid metal, differential pressure relief device with an instantaneous, fullopening, non-reclosing design. The Composite Rupture Disc is designed for systems requiring a lower burst pressure than offered in Standard discs. Continental Disc Corporation’s seven-hole center pattern is designed for non-fragmentation when used with a TEFLON®* seal. SPECIFICATIONS SPECIFICATIONS Sizes: ¼” - 30” (6,0mm - 750mm) diameter Operating conditions: Pressure: Up to 70% of rated burst pressure Temperature: To 1000°F...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.