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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies

CAL-VAC® / POS-A-SET® Rupture Disc Assemblies
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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies

Product catalog summary
Overview: The document details the CAL-VAC and POS-A-SET Rupture Disc Assemblies, which are precision devices designed to protect tanks from implosion or overpressure. They operate at low pressure settings starting from a 1" water column differential. The CAL-VAC disc relieves vacuum pressure, while the POS-A-SET disc relieves positive pressure.
CAL-VAC Rupture Disc Assembly: This assembly features a flat seat design for easy cleaning and compliance with FDA standards. It has no moving parts, reducing mechanical failure risks. Key components include a perforated metal top section for positive pressure relief, a fluoropolymer seal for uniform pressure distribution, and a girdle for vacuum pressure control. Components are easily replaceable after pressure relief.
CAL-VAC Holders: The CAL-VAC Insert Holder fits between standard flanges and includes a knifeblade assembly for maximum vacuum relief. The Sanitary Fitting Holder offers quick disconnect clamping, ideal for environments where contamination is a concern, and complies with sanitary standards.
Manufacturing Range and Burst Tolerance: The manufacturing range is based on customer-specified burst pressure, with the rated burst pressure determined by testing. The girdle component requires a 6" water column spread from start to full relief point. Temperature limits vary based on girdle material, with fluoropolymer and stainless steel options available.
POS-A-SET Rupture Disc Assembly: Similar to the CAL-VAC, this assembly also features a flat seat design and no moving parts. It includes a girdle for positive pressure control and a perforated metal top section for vacuum pressure relief. Components are easily replaceable after pressure relief.
POS-A-SET Holders: The POS-A-SET Insert Holder is designed for installation between standard flanges, ensuring proper alignment with locator pins. It includes a knifeblade assembly for pressure relief.
Specifications and Tables: The document includes detailed tables outlining burst ratings, manufacturing ranges, temperature limits, and holder dimensions for both CAL-VAC and POS-A-SET assemblies.
Specifications: The POS-A-SET rupture disc is designed to provide maximum positive pressure relief. It is preassembled with stainless steel clips and features a knifeblade assembly with precision-honed edges. The rupture disc's burst pressure is determined by averaging the burst pressures of at least two discs. The document includes tables detailing the minimum and maximum burst ratings, manufacturing range, and burst tolerance at 72°F (22°C).
Temperature and Pressure Limits: The rupture disc can operate in temperatures ranging from -40°F to 400°F, depending on the girdle material. The document specifies the burst pressure ratings for various nominal sizes and the corresponding manufacturing range and burst tolerance.
Sanitary Fitting Holder: The POS-A-SET sanitary fitting holder is designed for quick disconnect clamping, ensuring a secure, leak-tight joint. It is compliant with 3A Sanitary Standards and is available in sizes from 3" to 10". The holder is machined from 316 SS or 316 L stainless steel, with standard knifeblade material being 316 SS.
Insert Holder: The POS-A-SET insert holders are available in standard materials like carbon steel, 304 SS, and 316 SS. They are designed to accommodate various flange classes and are detailed in terms of dimensions and weights.
B.D.I. Alarm System: The B.D.I. Alarm System provides immediate notification of pressure or vacuum relief. It is compatible with any Continental model rupture disc and operates within a temperature range of -40°F to 400°F. The system is resistant to most corrosives and includes intrinsically safe monitors.
Ordering Information: The document provides instructions for ordering, including the need to specify manufacturing number, quantity, size, style, pressure settings, and holder style. It also mentions the availability of the Pressure Equipment Directive, China Manufacture License, and ASME Code Symbol Stamp when specified.
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Catalog excerpts

CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-1

CAL-VAC® / POS-A-SET ® Rupture Disc Assemblies The CAL-VAC / POS-A-SET Rupture Disc Assembly is a highly accurate, double acting pressure relief device designed to protect processing and storage tanks against implosion or overpressure condition that can occur: • when too much vacuum is pulled during liquid product withdrawal • during hot water or steam cleaning of tanks • from development of an abnormal process condition CAL-VAC Assembly Both designs relieve pressure settings starting as low as 1" water column differential. The difference in performance of the CAL-VAC Rupture Disc and the POS-A-SET Rupture Disc is how each one is installed (oriented) in the system. The CAL-VAC Rupture Disc relieves ultra low pressure in the vacuum (negative) pressure direction, while the POS-A-SET Rupture Disc relieves ultra low pressure in the positive pressure direction. POS-A-SET Assembly

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-2

CAL-VAC RUPTURE DISC How a CAL-VAC Rupture Disc Works CAL-VAC Rupture Disc Assembly The CAL-VAC Rupture Disc is a double acting rupture disc which will relieve an ultra low (inches of water column) vacuum (negative) pressure or a positive pressure condition (psig). The CAL-VAC Rupture Disc has a flat seat design to reduce susceptibility to product buildup and promote easier cleaning to meet FDA requirements. NO MOVING PARTS eliminates the possibility of mechanical malfunction and assures proper operation. Vacuum Relief Controlled By A Girdle Design features include: As a negative (vacuum) pressure...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-3

CAL-VAC HOLDERS CAL-VAC INSERT HOLDER The CAL-VAC Insert Holder is designed for installation between ASME, JIS or DIN class flanges as shown in Table V, page 5. It is available in sizes 3" through 12" (80 – 300mm). Locator pins on the holder inlet assure proper rupture disc alignment. A Knifeblade Assembly with PRECISION-HONED EDGES is permanently affixed in the holder inlet to provide maximum vacuum relief. Prior to installation, the CAL-VAC Rupture Disc and holder parts are preassembled using stainless steel preassembly clips. VACUUM PRESSURE POSITIVE PRESSURE CAL-VAC SANITARY FITTING HOLDER...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-4

CAL-VAC RUPTURE DISC SPECIFICATIONS Manufacturing Range / Burst Tolerance Table I - CAL-VAC Rupture Disc Top Section Minimum / Maximum Burst Rating at 72°F (22°C) Burst Pressure Manufacturing Range is defined as the allowable pressure range within which a rupture disc is rated. It is based upon the customer specified burst pressure. The manufacturing range for the CAL-VAC rupture disc top section varies depending upon the burst rating. Nominal Size Insert Type Holder Sanitary Fitting Type Holder After the top section has been manufactured and tested, it is stamped with the rated burst pressure....

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-5

CAL-VAC INSERT HOLDER CAL-VAC INSERT HOLDER Table V - CAL-VAC Insert Holder    Dimensions and Weights CAL-VAC Insert Holders are machined from standard materials including carbon steel, 304 SS and 316 SS. Standard knifeblade materials include heat-treated 17-7 PH stainless steel or 316 SS. Consult the factory for availability of other holder or knifeblade materials. Weights and dimensions for this holder are shown in Table V. Maximum Pressure Rating at 72°F (22°C) (psig / barg) DIN Outside Diameter (inch / mm) Outside Diameter (inch / mm) Outside Diameter (inch / mm) Nominal Size CAL-VAC Sanitary...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-6

POS-A-SET RUPTURE DISC POS-A-SET Rupture Disc Assembly How a POS-A-SET Rupture Disc Works The POS-A-SET Rupture Disc is a double acting rupture disc which will relieve an ultra low (inches of water column) positive pressure or a vacuum (negative) pressure condition (psig). The POS-A-SET Rupture Disc has a flat seat design to reduce susceptibility to product buildup and promote easier cleaning to meet FDA requirements. NO MOVING PARTS eliminates the possibility of mechanical malfunction and assures proper operation. Positive Pressure Relief Design features include:PER GIRDLE... of fluoropolymer...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-7

POS-A-SET HOLDERS POS-A-SET INSERT HOLDER The POS-A-SET Insert Holder is designed for installation between ASME, JIS or DIN class flanges as shown in Table XI. It is available in sizes 3" through 12" (80 – 300mm). Locator pins on the holder inlet assure proper rupture disc alignment. A Knifeblade Assembly with PRECISION-HONED EDGES is permanently affixed in the holder outlet to provide maximum positive pressure relief. Prior to installation, the POS-A-SET Rupture Disc and holder parts are preassembled using stainless steel preassembly clips. VACUUM PRESSURE POSITIVE PRESSURE POS-A-SET SANITARY...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-8

POS-A-SET RUPTURE DISC SPECIFICATIONS Manufacturing Range / Burst Tolerance Table VII - POS-A-SET Rupture Disc Top Section     Minimum / Maximum Burst Rating at 72°F (22°C) Burst Pressure Manufacturing Range is defined as the allowable pressure range within which a rupture disc is rated. It is based upon the customer specified burst pressure. The manufacturing range for the POS-A-SET rupture disc top section varies depending upon the burst rating. Nominal Size Insert Type Holder Sanitary Fitting Type Holder After the top section has been manufactured and tested, it is stamped with the rated burst...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-9

POS-A-SET INSERT HOLDER POS-A-SET INSERT HOLDER Table XI - POS-A-SET Insert Holder      Dimensions and Weights POS-A-SET Insert Holders are machined from standard materials including carbon steel, 304 SS and 316 SS. Standard knifeblade materials include 17-7PH stainless steel, heat-treated or 316 SS. Consult the factory for availability of other holder or knifeblade materials. Weights and dimensions for this holder are shown in Table XI. Maximum Pressure Rating at 72°F (22°C) (psig / barg) ASME Class Outside Diameter (inch / mm) OUTSIDE DIAMETER Outside Diameter (inch / mm) Outside Diameter (inch...

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CAL-VAC® / POS-A-SET® Rupture Disc Assemblies-10

B.D.I.® ALARM SYSTEM B.D.I.® Alarm System When immediate notification of pressure or vacuum relief is required, Continental Disc Corporation's B.D.I. (Burst Disc Indicator) Alarm System should be used. Designed for use with any Continental model rupture disc, the B.D.I. Alarm automatically notifies an operator, through audio and/or visual warnings, WHEN and WHERE a rupture disc has relieved positive or vacuum overpressure. This enables the operator to promptly respond to an abnormal process condition or to improper equipment operation or inadequate cleaning. The heart of the B.D.I. system is...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.