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CONEC Elektronische Bauelemente GmbH
PCB connectors main catalogue

PCB connectors main catalogue

Product catalog summary

Overview: The document provides a comprehensive overview of CONEC's connector technology, focusing on their development, production, and global distribution. It highlights the company's commitment to innovation, quality, and customer satisfaction in the connector industry.

Company Profile: CONEC is a leading manufacturer of connectors, serving industries such as machine-tool, electronics, and communications. The company operates globally with branch offices and representatives in multiple countries, ensuring local support and quick response times.

Quality Assurance: CONEC employs a Total Quality Management concept, involving customers in all processes from design to production. The company is ISO TS16949:2002 certified and uses modern test systems to ensure product quality and continuous improvement.

Product Offerings: The document details various product lines, including I/O connectors, sensor actor line connectors, fiber optic connectors, and PCB connectors. Each product line is designed to meet specific industry standards and customer requirements.

AdvancedTCA Connectors: This section describes the Advanced Telecommunications Computing Architecture (ATCA) connectors, which are modular and compatible with various designs. Key features include rugged construction, polarizing systems, and press fit contacts. The connectors are designed for high power and signal contacts, with options for customization.

MicroTCA Connectors: Developed alongside the ATCA system, MicroTCA connectors are compact and cost-effective. They include interface connectors for power modules and are designed to meet specific footprint requirements. The connectors support high-speed data rates and provide additional shielding for enhanced performance.

Technical Specifications: Detailed technical data is provided for various connectors, including materials, electrical and mechanical characteristics, and compliance with standards such as RoHS and UL.

Conclusion: CONEC's connectors are designed to provide reliable and effective solutions for OEMs, EMS, and cable houses. The company's focus on customer satisfaction, quality control, and innovation positions it as a preferred supplier in the connector industry.

MicroTCA Connectors Overview:

Specifications:
The MicroTCA connectors are designed with 'eye of the needle' press fit contacts for secure installation without soldering. They are RoHS compliant and feature a housing made of Liquid Crystal Polymer (LCP) with copper alloy contacts. The connectors support high-speed data transfer rates up to 12.5 Gbps and include internal shielding.

Electrical Characteristics:
- Insulation resistance: 100 MΩ
- Contact resistance: 25 mΩ
- Differential impedance: 100 Ω ± 10%
- Crosstalk: 3%
- Differential skew: < 5 ps

Mechanical Characteristics:
- Mating cycles: 200
- Mating force: 100 N max.
- Withdrawal force: 65 N max.

Backplane and Power Module Connectors:
These connectors combine signal and power contacts, using press fit technology. They are designed according to MicroTCA specifications and feature a thermoplastic polyester housing with copper alloy contacts.

Electrical Characteristics:
- Power contacts: 9.3 A per pin at max. 30°C temperature rise
- Signal contacts: 0.5 A at max. 30°C temperature rise
- Insulation resistance: 100 MΩ min.
- Temperature range: -55°C to +105°C

Mechanical Characteristics:
- Mating cycles: 200
- Mating force: 145 N max.
- Withdrawal force: 110 N max.

Power Module Input Connectors:
These connectors are designed for high current applications with a current rating of 24 A at max. 30°C temperature rise. They feature precision machined contacts and are available in various mounting styles.

CompactPCI Connectors Overview:

Specifications:
CompactPCI connectors are available in male and female versions, with through-hole and press fit types. They are designed for telecom, datacom, computer, medical, instrumentation, and industrial control applications.

Electrical Characteristics:
- Contact current ratings: 40 A continuous for power contacts, 5 A nominal for signal contacts
- Insulation resistance: 5 GΩ
- Voltage proof: 3000 V r.m.s.

Mechanical Characteristics:
- Working temperature: -55°C to +125°C
- Mechanical operations: 250 cycles

Mini Power Connector Overview:

Specifications:
Mini Power Connectors feature glass-filled plastic insulators and copper alloy contacts. They are plated with gold over nickel for enhanced conductivity and durability.

Note: Technical alterations are subject to change without notice.

Overview: The document provides detailed specifications and ordering information for CompactPCI and Mini Power connectors, focusing on various configurations, contact types, and quality classes.

Specifications:

Connectors are available in different configurations, including female and male, solder pin, and press fit designs.
Contact types include precision machined and stamped, with options for signal and power contacts.
Positions range from 24 to 47, with specific configurations for signal and power contacts.
Contact plating is available in quality class 1 (0.8µm Au mating area) and class 3 (gold flash).
RoHS compliant and UL listed under File no.: E228329.

Procedures:

Crimp contacts must be ordered separately for certain configurations.
Special contact loadings are available upon request.

Standards and Compliance:

All connectors are RoHS compliant.
UL listed, ensuring adherence to safety and quality standards.

Recommendations:

For precision machined power and signal contacts, suitable wire sizes are specified (AWG 12 to 24 for power, AWG 22 for signal).
Crimp tools and additional connector options are referenced for further customization.

Key Data from Tables:

Part numbers are provided for each configuration, differentiated by quality class and contact type.
Specific dimensions and PCB-hole patterns are detailed for each connector type.

Overview: The document provides detailed technical specifications and data for connectors compliant with the DIN EN 60603-2 (DIN 41612) standard, commonly used in high-density packing applications and high-speed logic circuits. These connectors are known for their high reliability and are often used in Euro Card and 19" rack-mounted designs.

Specifications: The connectors are available in various series (B, C, R, D, E, F, G, H) and types, with different termination methods such as PCB direct soldering, wire wrap, crimp, and screw terminals. The materials used include PBT GF for insulators and copper alloy for contacts, with gold over nickel plating for enhanced durability.

Technical Data: The document outlines the technical parameters for different connector types, including creepage and clearance distances, initial contact and insulation resistance, working voltage and current, and temperature ranges. For instance, the working voltage varies from 125V to 500V depending on the type, and the working temperature ranges from -55°C to +125°C.

Quality and Performance: The connectors are categorized into quality classes (1, 2, and 3) based on their durability, with cycle ratings of up to 500 cycles. The document also provides insertion and withdrawal force data for various positions and types.

Derating Diagrams: Graphs are included to illustrate the relationship between working current and ambient temperature for different connector types, helping in understanding the performance under varying conditions.

Conversion Table: A comprehensive conversion table is provided for dimensions in millimeters and inches, facilitating easy reference for design and manufacturing purposes.

Product Variants: Detailed descriptions of male and female connectors, including straight and angled configurations, are provided. The document also includes order data and product drawings for various configurations, such as solder pin, solder lug, and wire wrap options.

Compliance: All products are RoHS compliant, ensuring they meet environmental and safety standards.

Overview: This document provides technical specifications and ordering information for various types of connectors compliant with DIN EN 60603-2 (DIN 41612). It includes details on male and female connectors, their configurations, and quality classes.

Specifications: Connectors are available in different types (C, R, D, E, F, H) with varying positions (16, 32, 48, 64, 96). They feature solder pins, wire wraps, and solder lugs. Quality classes range from 1 to 3, with class 3 being standard. Connectors are RoHS compliant.

Connector Types:

Type C: Available in male and female configurations, with straight and angled options. Positions include 16, 32, and 48. Special assemblies are available on request.
Type R: Male connectors are straight, while female connectors are angled. Positions include 32, 64, and 96.
Type D: Offers straight and angled male connectors with 16 and 32 positions. Female connectors are straight.
Type E: Male connectors are angled, available in 32 and 48 positions. Female connectors are straight.
Type F: Includes both straight and angled male connectors, with 32 and 48 positions. Female connectors are straight.
Type H: Features angled male connectors with 15 positions and straight female connectors.

Key Features:

Premating contacts available in specific rows for certain types.
Special assemblies and customizations available upon request.
Contact plating options include silver and copper alloy.
Operating temperature ranges from -55°C to +120°C.
Flammability rating of UL 94 V-O.

Accessories: Includes interconnection housings, locking clips, mounting sets, and coding pins/strips for enhanced functionality and customization.

Applications: Suitable for use in printed circuit boards (PCBs) with specific hole patterns and panel cutouts. Designed for various industrial and electronic applications requiring reliable connectivity solutions.

Combination Connectors Overview:
The document provides detailed information on combination connectors compliant with DIN EN 60603-2 (DIN 41612). These connectors are versatile, supporting various applications by combining signal, high current, high voltage, and coaxial contacts. They offer standard termination types such as solder cup, PCB solder tails, straight right angle, and wire wrap tails.

Product Features:

Space-saving design for PCBs.
Multiple termination methods available.
Cost-effective as a single item compared to separate connectors.
Easy assembly of high power and coaxial contacts, which are screw-machine types.
Gold plating options are available.

Technical Specifications:

Materials: Insulator made of PBT GF, PTFE, and PI with copper alloy contacts.
Current rating: Ranges from 2 A to 40 A depending on the contact type.
Test voltage: 1000 V, 50 Hz.
Resistance: Contact resistance ≤ 2.7 mΩ, insulation resistance ≥ 2x107 MΩ.
Temperature range: -55˚C to +155˚C depending on the contact type.
VSWR-value: ≤ 1.2 at 1.2 GHz, ≤ 1.3 at 1.5 GHz, ≤ 1.5 at 2.0 GHz.

Part Numbering and Variations:
The document includes a part number creator for identifying connector types, variations, contact types, termination methods, mounting styles, and quality classes. Variations include different combinations of positions and contact types.

Technical Information:

Skin effect: Describes how alternating currents are deflected towards the surface of the conductor, increasing with frequency.
VSWR: Voltage Standing Wave Ratio is explained, including its relation to the reflection coefficient.

Assembly Instructions:
Detailed crimping instructions for coaxial contacts are provided, including steps for stripping the wire, crimping the inner and outer contacts, and assembling the connector.

Order Data and Product Drawings:
The document includes order data and product drawings for various connector configurations, including solder pin and wire wrap options. It specifies the number of positions and dimensions for each configuration.

Compliance:
All products are RoHS compliant, ensuring they meet environmental and safety standards.

Overview: The document provides detailed specifications and descriptions of various types of connectors, including plug, socket, and premating contacts, as well as coaxial contacts. It covers different current ratings, quality classes, and termination types, along with part numbers for each configuration. The document also includes information on PC104 and PC104plus connectors, which are used in industrial personal computers (IPCs).

Specifications: The connectors are compliant with DIN EN 60603-2 (DIN 41612) standards and are RoHS compliant. They are available in different quality classes, with gold plating options for enhanced performance. The document specifies current ratings, contact resistance, working temperature ranges, and mechanical characteristics such as mating and withdrawal forces.

Procedures: The document outlines the order data and product drawings for each type of connector. It describes the assembly process, including the use of precision machined contacts and the availability of assembled contacts upon request.

Standards and Norms: The connectors adhere to international standards, ensuring compatibility and reliability in industrial applications. The PC104 and PC104plus connectors are designed for modularity and compatibility, with specific configurations for ISA and PCI buses.

Recommendations: The document suggests using press-fit contacts for circuit board stack-through connectors and highlights the importance of using the correct termination type for each application. It also emphasizes the benefits of using connectors with gold plating for improved contact performance.

Key Data from Tables and Graphs: The document includes tables listing part numbers, current ratings, and termination types for various connectors. Graphs illustrate derating curves for PC104 and PC104plus connectors, showing the relationship between temperature and current capacity.

Critical Information: The document highlights the importance of selecting the appropriate connector type and quality class for specific applications. It also notes the availability of different versions and configurations to meet diverse industrial needs.

Overview: The document provides detailed specifications and ordering information for various types of connectors, including PC104, PC104plus, and DIN 41617 connectors. It covers different versions, quality classes, and technical data.

PC104 and PC104plus Connectors:

Types: Includes stack-through and non-stack-through versions with press fit and solder pin contacts.
Contact Lengths: Varying lengths such as 3.4 mm, 12.2 mm, and 17 mm for different applications.
Positions: Available in 40, 64, 100, and 120 positions.
Quality Classes: Class 3 and Class 2, with specific plating requirements for mating and post areas.
RoHS Compliance: All connectors are compliant with RoHS standards.

DIN 41617 Connectors:

Layouts: Available in 13, 21, and 31 positions for both male and female versions.
Termination Styles: Includes solder cup, straight, and right-angled PCB solder tails.
Material and Plating: Insulators made of polycarbonate GF, contacts of copper alloy, with gold or silver plating.
Technical Specifications: Includes initial contact resistance, insulation resistance, creepage and clearance distances, voltage proof, working voltage, and current ratings.
Quality Classes: Three quality classes with different cycle ratings and temperature ranges.

Flatcable Connectors DIN 41651:

System: Meets DIN 41651 requirements, suitable for flat cables with 10 to 64 conductors.
Features: Shrouded headers for guiding and polarization, locking ears for secure mating.
Technical Data: Includes materials, contact plating, working temperature, current, and voltage ratings.
Ordering Information: Details on socket connectors and strain reliefs, with positions ranging from 6 to 64.

Accessories:

Spacer and Interconnection Housing: Available for PC104 and PC104plus, with options for positioning and different colors.

Overview: The document provides detailed specifications and ordering information for various types of flatcable connectors compliant with DIN 41651 standards. These connectors are RoHS compliant and are available in different configurations, including straight and angled plug connectors, low profile headers, and D-SUB IDC connectors.

Specifications:

Flatcable Connectors: Available in straight and angled configurations with pin lengths of 2.9 mm and 4.5 mm. They support 10 to 64 positions and feature center polarization. Long latches are available for socket connectors with strain relief.
Low Profile Headers: These are space-saving versions available in straight and angled configurations. They support 10 to 64 positions and require clip latches to be ordered separately.
DIP Connectors: These connectors support 4 to 40 positions with insulation displacement termination (IDC) and contact spacing of 2.54 mm. They are available with gold or tin plating.
D-SUB IDC Connectors: Available for 9 to 37 positions with stamped contacts. They are designed for wire sizes AWG 26 to 28 and include strain relief. The connectors are not suitable for hood assembly.

Order Data: The document lists part numbers for each connector type based on the number of positions and pin length. It also specifies the mounting style, such as through-hole or threaded insert, and the availability of strain relief options.

Standards and Compliance: All connectors are RoHS compliant and some are CSA and UL listed, ensuring adherence to safety and environmental standards.

Additional Features: The document includes product drawings and PCB-hole patterns for each connector type, providing visual guidance for installation and integration.

Catalog excerpts

CONEC Elektronische Bauelemente GmbH Ostenfeldmark 16 59557 Lippstadt Germany Tel. +49 2941 765-0 Fax +49 2941 76565 E-Mail [email protected] www.conec.com CONEC s.r.o. Loucka 119 76325 Ujezd Czech Republic Tel. +42 0577 350132 Fax +42 0577 350134 E-Mail [email protected] CONEC France SARL 202 Rue des Chevreuils 30320 Poulx Tel. +33 9 75267217 Fax +33 4 66570916 E-Mail [email protected] CONEC (Shanghai) Int. Trading Co., Ltd. Rm. 715 Yongding Bldg. No. 3388 Gong He Xin Rd. 200436 Shanghai Tel. +86 21 66300930 Fax +86 21 66300911 E-Mail [email protected] CONEC GmbH Schatz Electronic Schubertstr. 14a 99096 Erfurt Tel. +49 361 340110 Fax +49 361 3401111 E-Mail [email protected] 101025B O · Prin ted i n Germany · ww w.p mr- werb un g.d e · 10/10/10572 CONEC Corporation 125 Sun Pac Blvd. Brampton Ontario Canada L6S 5Z6 Tel. +1 905 790 2200 Fax +1 905 790 2201 E-Mail [email protected] CONEC 343 Technology Drive Garner, NC, USA 27529 Tel. +1 919 460 8800 Fax +1 919 460 0141 E-Mail [email protected] CONEC (UK) Limited Ringway House East Kelvin Road Newbury, Berkshire RG14 2DB Tel. +44 1635 36929 Fax +44 1635 36925 E-Mail [email protected] CONEC Polska Sp. zo.o ul.Szmaragdowa 10 52-215 Wroclaw Tel. +48 713744045 Fax +48 713744049 E-Mail [email protected]

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As a leading manufacturer of connectors, CONEC develops, produces and markets its products around the world to customers in the machine-tool, electronics and communications industries. CONEC has dedicated itself to make a contribution to progress in the connector industry and to satisfy its customers through innovation, quality and excellent service. Around the world, our organization operates as a customer-oriented team. CONEC is present in numerous countries with its own branch offices and representatives. Our local sales consultants transmit all information directly to the responsible departments...

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CONEC designs and manufactures products in modern facilities. The products are made in accordance to the highest quality standards and industry specifications. CONEC provides reliable and effective solutions to OEM, EMS and cable houses.

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Quality is realized right from the beginning with Total Quality Management concept. Therefore our customers are included into all our processes, starting with design phase, first sampling, series production release and continuous sales support. The phases will be accompanied by drawings, samples and test reports. The entire quality process is documented and approved. CONEC is certified to ISO / TS16949:2002. CONEC inhouse is equipped with modern test systems. We can verify the requirements and implement a continuous product improvement process to meet and exceed future requirements. To fulfill...

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Conec is your specialist for design and production of special customized products. Flexibility, assurance and rapid response are required in today’s market more than ever before. CONEC fulfills these demands with central order-processing and well implemented quality control systems. Statistical process control as well as just in time deliveries are a common practice. Numerous customers honored this performance by approving CONEC to a “Preferred Supplier” status. Are you looking for application-specific solutions? Standard products do not meet your needs? The implementation deadline is tight?...

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Product lines I O Connectors D-SUB Connectors, Standard, Combination and Water Resistant; D-SUB Hoods and D-SUB accessories; Filter D-SUB Connectors, Standard, Combination and Water Resistant; Filter Adapters; Filter Plates; RJ45-IP67 Industrial Ethernet Connector System; USB 2.0-IP67 Connector System; RJ45 Magnetic Modular Jacks PCB Connectors DIN 41617 Connectors; DIN EN 60603-2 Connectors; DIN 41651 Insulation Displacement Connectors CompactPCI Connectors; AdvancedTCA Connectors; MicroTCA Connectors; PC104-, PC104plus Connectors; Pin Header and Socket Connectors Sensor Actor Line Sensor Actor...

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Index Section 1 AdvancedTCA Connectors Section 2 MicroTCA Connectors Section 3 CompactPCI Connectors Section 4 Connectors DIN EN 60603-2 (DIN 41612) Section 5 Combination Connectors DIN EN 60603-2 (DIN 41612) Section 6 PC104 and PC104plus Connectors Section 7 Connectors DIN 41617 Section 8 Flatcable Connectors DIN 41651 Section 9 Installation and Assembly Tools Section 10 Part Numbers

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AdvancedTCA Connectors This newly developed architecture and system layout allows manufacturers of telecom equipment a new standard for designing systems (PICMG 3.0). ATCA stands for: Advanced Telecommunications Computing Architecture The basic structure is utilizing a modular concept. Application of this new structured approach allows various module designs that are compatible in layout and mechanical installation. CONEC manufactured the power connectors for the ATCA-System wich are used in Zone 1.

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AdvancedTCA Connectors The PICMG Group created the PICMG 3.0 Standard. This Standard specifies the mechanical details with regards to input /output, voltage, current and connection parameters. Control, backplane layout and system architecture are part of the standard. CONEC has developed a new family of connector products that adhere to this new Standard. Products such as plugs and sockets, high power and signal contacts, have been developed. This new connector series is available with press fit and through hole contact types. Product features: ■ Press fit contacts ("Eye of the needle") ■ Selective...

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AdvancedTCA Connectors Materials Precision machined contacts Stamped contacts Insulator Glass filled plastic, UL 94V-0 Materials Copper alloy Plating Gold flash over nickel / Gold flash over nickel / 0.8 pm gold over nickel 0.8 pm gold over nickel gold over nickel (press fit design tin plated) (press fit design tin plated) Technical alterations are subjects to change without notice.

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Diagram Temperature Rise of 46-000021 mated to ATC30W08MAE1S5X and ATC30W08FGE1S5X mated to ATC30W08MAE1S5X 30 25 Temperature rise °C temperature rise all contacts loaded temperature rise contacts 28 and 33 loaded

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PCB connectors main catalogue

PCB connectors main catalogue

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