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Series S catalog

Series S catalog
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Series S catalog

Product catalog summary
Overview of AccuDrive Precision Products
AccuDrive offers a diverse range of precision gearheads designed for flexibility and high performance. The product line includes several series, each tailored to specific applications and performance needs.
Series W Precision Servo Gearhead
This series features output torque up to 8,500 lb.in., motor adapters for servo motors, and a speed range up to 6,000 RPM. It offers universal mounting options and gear ratios from 5:1 to 60:1, with special ratios available.
Series P In-line Planetary Servo Gearhead
With output torque up to 15,930 lb.in., this series supports a speed range up to 10,000 RPM and offers gear ratios from 3:1 to 40:1. It includes universal mounting options and a backlash of three arcminutes or better.
Series E & LE In-line Planetary Servo Gearhead
These series provide output torque up to 7,080 lb.in. and a speed range up to 10,000 RPM. Series E offers gear ratios from 3:1 to 64:1, while Series LE ranges from 3:1 to 100:1, both with universal mounting options.
Model RG Right Angle Gearhead
This model supports output torque up to 8,500 lb.in., with input power up to 27 H.P and a speed range up to 4,000 RPM. It offers gear ratios from 5:1 to 60:1 and universal mounting options.
ABSOLUTE ZERO Backlash AccuDrive Gearing
This unique design eliminates backlash by capturing both sides of the gear tooth and automatically compensates for wear, ensuring zero backlash throughout the gear's life.
Series S Introduction
Developed for flexibility and value, this series features Conex Gearing, lightweight aluminum construction, and is filled with synthetic oil. It offers weight savings and improved thermal horsepower, with an IP55 rating for washdown applications.
Model Number Configuration
Positions 1-20 define specifications such as revision level, gear head size, ratio, unit version, and special features.
Engineering and Design Data
Includes definitions and calculations for horsepower, torque, and efficiency, with service factor considerations based on motor rating and load requirements.
Reducer Quick Select Charts
Charts for quick selection of reducer size and ratio using 2,000 RPM motor speed, comparing reducer input torque against servo motor rating.
Specifications:
The document discusses self-locking capabilities of gear systems with ratios of 30:1 and above, emphasizing the importance of reviewing input torque during stopping and reversing, especially with high inertia loads.
Procedures:
The reducer selection process involves calculating maximum input and output torques, comparing these to acceleration ratings, and adjusting for thermal capacity if necessary.
Norms and Recommendations:
Recommendations include contacting the sales department for high inertia loads and considering alternative models for lower backlash requirements.
Data Tables and Charts:
Includes tables detailing moment of inertia, nominal backlash, torsional rigidity, and speed limits for different gear sizes, along with expanded rating tables for servo gearheads.
Key Parameters and Limitations:
Key parameters include maximum cyclic and continuous input speeds, with limitations highlighted in terms of torque and speed ratings.
Best Practices:
Best practices involve ensuring compatibility of motor flange dimensions with selected reducers and using weighted averages for complex torque profiles.
Installation and Operation:
Gearheads are pre-filled with Mobil SHC634 synthetic lubricant and require no additional lubrication. Detailed mounting instructions are provided.
Maintenance:
Series S gearheads are maintenance-free and not user-serviceable. For returns, contact Cone Drive for an RMA number.
Assembly of Coupling:
Instructions for assembling the coupling to the reducer and gearhead, including measurements and torque specifications.
Contact Information:
For sales and service, contact Cone Drive at the provided phone numbers.
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Catalog excerpts

Series S catalog-1

CONE DRIVE GEARING SOLUTIONS

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Series S catalog-2

ACCUDRIVE PRECISION PRODUCTS Now you can get design flexibility and lasting performance from our complete family of AccuDrive Precision Products. Series W Precision Servo Gearhead Output torque up to 8,500 lb.in. Motor adapters to fit servo motors. Center distance from 38 to 89 mm. Speed range up to 6,000 RPM input. Sizes available 38, 51, 64, 76 and 89. Universal Mounting with shaft mount and flange mount standard. Gear ratios from 5:1 to 60:1, special ratios available. Standard backlash, low backlash and ZERO backlash available. Series P In-line Planetary Servo Gearhead Output torque capacity...

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Series S catalog-3

Page When engineers look for a servo rated gear head to deliver reliability or positional accuracy they look to Cone Drive. From true zero backlash now to the new Series S, Cone Drive continues to meet the needs of the servo control market. Model Number 3 Example Chart 3 : Thermal Factor, CT 1.00 We are proud to introduce the Series S to our AccuDrive family of servo rated gear heads. The Series S was developed by our customers looking for a highly flexible yet value-priced servo rated gear head without sacrificing performance or durability. The Cone Drive brand is well known for quality and...

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Series S catalog-4

The Series S is a servo rated speed reducer featuring Conex Gearing construction. Each unit comes filled with synthetic oil and servo motor ready. Cone Drive offers the most advanced worm gearing design with Conex1™ technology. The multiple tooth contact means higher load capacity resulting in smaller sizes or increased Drops in against most U.S. manufactured worm reducers. Simply changeover to a servo rated reducer for your Category Aluminum Construction The all-aluminum construction offers weight savings of up to 30% with improved thermal horsepower over cast iron. The smooth housing design...

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Series S catalog-5

Example Selection: Speed reducer ratio is 15:1, driven by a servo motor with a continuous rating of 1.5 Nm at 2,000 RPM, peak torque of 3.6 Nm. Motor has a pilot diameter of 80mm, shaft diameter of 16mm, shaft length of 40mm, flange square of 89.4 mm and four 7 mm through holes on a 100 mm bolt circle diameter. Require a double extend solid output with mounting feet. Positions 2 and 3 represent the reducer size chosen using selection process on pages 12 - 13. Sizes available include S02, S03, S05, S06, S09 and S11. Position 4 is zero and designates the revision level. Positions 5 - 7 are reserved...

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Series S catalog-6

Positions 2 & 3: Gear Head Size Position 4: Revision Level Revision Level Position 5, 6 & 7: Gear Head Ratio Column Entry Position 8: Servo Reducer PflME nDIWB e Sales: 1~sss~994~2663 GEARING SOLUTIONS Traverse City, Ml. 49685

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Series S catalog-7

Position 9: Unit Version Unit with Feet Position 10: Type of Unit S S Unit with Coupling L S Unit Less Coupling Position 11: Output Shaft Options P Solid Double Extended N Solid Single Extended Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Series S catalog-8

Position 12: Maximum Input Speed Position 13 & 14: Assembly Position Double Extended Input Single Extended Input Solid Single Extended to the Left Solid Single Extended to the Right Solid Double Extended Hollow Output 3 Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Series S catalog-9

Position 15: Motor Flange Square and Motor Shaft Length L MP Flange Square (mm) Dim ‘AD’ inches (see p.15 and 16) Acceptable Motor Shaft Length "Unit Size" S02 Flange Square Column 15 Dim 'AD' inches (see p.15 and 16) Entry Acceptable Motor Shaft Length Unit Size S03, S05, S06 Flange Square (mm) Dim 'AD' inches (see p.15 and 16) Acceptable Motor Shaft Length "Unit Size" S09, S11 Position 16: Motor Pilot Diameter AK Motor Pilot Diameter (mm), AK 60 70 73.07 80 D E F G Motor Pilot Diameter (mm), AK 95 110 114.3 130 H J K L Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Series S catalog-10

Position 17: Motor Bolt Circle Diameter nniuc IDIIIE@ SALES: 1~SSS~994~2663 GEARING SOLUTIONS Traverse City, Ml. 49685

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Series S catalog-11

Position 19: Motor Shaft Diameter D Dia S02, S03, S05 and S06 Motor Shaft Diameter (mm), D S09 and S11 Motor Shaft Diameter (mm), D Position 20: Reducer Special Features - None W White epoxy paint 1 Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Series S catalog-12

Engineering and Design Data TW = Torque at the Worm (in-lb) TG = Torque at the Output (in-lb) Horsepower and Torque Calculations : *For Running Horsepower use Running Efficiency, Efficiency = ( TG ) ( n ) (63000)(P)(MG) Service Factor = Reducer Mechanical HP Motor HP Service Factor = Reducer Output Torque Required Output Torque Based on nominal motor rating Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Series S catalog-13

Reducer Quick Select Charts Reducer Input Torque (Nm) 10:1 Reducer 10:1 Reducer Ratio Ratio Taccel is the reducer’s acceleration torque rating at 2,000 RPM motor speed These charts may be used to quickly select a reducer size and ratio using 2,000 rpm motor speed. Compare the reducer input torque against the servo motor rating. A more thorough evaluation should be made to confirm your selection. Reducer Input Torque (Nm) Tcont is the reducer’s continous torque rating at 2,000 RPM motor speed Reducer Input Torque (Nm) Reducer Input Torque (Nm) Reducer Input Torque (Nm) Reducer Input Torque (Nm)...

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Series S catalog-14

Output Torque T accel (1) Motor Speed: 2000 RPM Emergency Stop Maximum Radial Load (2) (2000 rpm motor speed) Weight Hollow Shaft Unit Oil Filled Operating Temperature Degree of Protection Lubrication Mounting Position (-13 to + 200) ( -25 to + 93) IP 55 Factory filled with 7s synthetic oil any Key 1) These values are based on an input speed of 2000 rpm. For all input speeds and continuous run output torque ratings, see pages 17 - 21 for expanded rating tables. 2) Distance at the center of output keyway. 3) Ratios 30:1 and above can be self-locking. It is important to review the input torque...

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Series S catalog-15

Ratios Moment of Inertia (1) J gear Nominal Backlash Max. cyclic input speed Max. continous input speed (4) Torsional Rigidity Key Conversion Table 1) The moment of inertia refers to the input shaft and Metric Inch includes coupling. 1 mm 0.0394 in. 2) Please consider our Model RG or Series W products 1N 0.225 lb if lower backlash values are necessary. Please note these 1 kg 2.205 lb. are nominal values and may vary. 1 Nm 8.85 in.lb. 3) Maximum input speed allowed for short acceleration 2 1 kgcm 8.85 x 10-4 lb.in.s2 cycles. 4) Maximum input speed allowed for duty cycles of 50% or greater. Sales:...

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All Cone Drive Operations, Inc. catalogs and technical brochures

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  2. Series W

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  3. Series B

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  4. Extruder Drive

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  5. DuoDrive

    24  Pages

  6. Model HP catalog

    208  Pages

Archived catalogs

  1. Series H

    120  Pages

  2. Series G

    77  Pages

  3. Series K3

    32  Pages

  4. Series M3

    36  Pages

  5. General catalog

    205  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.