Cone Drive Single Reduction Multiple Reduction Custom Design CONE DRIVE GEARING SOLUTIONS

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Model HP Worm Gear units with double enveloping worm gearing. Available in single, double and triple reductions. Series A Universal metric housing featuring double enveloping gearing & drywell feature Series B Industrial Duty worm gear unit featuring Conex gearing DuoDrive Extruder Drive Series G Dual gears on parallel output shafts Rugged duty reducer takes...

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 3 The Cone Drive Advantage The element that distinguishes Cone Drive products from all the others is the double enveloping design. The term “doubleenveloping” is an apt description, as the worm and gear wrap around each other. This greatly increases load carrying capacity by providing more tooth area contact and more teeth in mesh than other worm gear designs. This design difference leads to many advantages, among them: The mesh of common ■ Extra torque with no increase in size, or Cylindrical worm...

Cone Drive Product Catalog and Engineering Manual CONE DRIVE GEARING SOLUTIONS Contact Us j Cone Drive | Welcome to the Cone Drive product configuration and drawings site! Use the tools listed below to help yo J to select product sizes arid features based on your requirements You car also uieiw the product details and vieWdownload 2D and 3D CAD fries at the end of Hie configuration process Please select the desired range by clicking DT one of the images below: Click on this image to configure Series A product Click on this image to configure Series G product Cone Drive Visit www.Conedrive.com...

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 5 Cone Drive Products Overview Shown below are just a few of the many thousands of styles and congurations available from Cone Drive. This page will introduce you to the many possibilities. Cone Drive® Double Enveloping Worm Gears and Speed Reducers Single Reduction Sizes 17 standard center distance sizes, from 1.5 through 28 inches. Ratios: From 5:1 through 70:1. Double Reduction Sizes: 15 standard center distances, from 2 through 10 inches in primary unit and 3 through 24 inches in secondary unit....

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 6 How To Order When you order or request a quotation for a Cone Drive unit, you will need to provide some basic information. Please provide complete information. How to Order Example: SHU 40 - 2 15 to 1 1800 RPM 87086660010 Model Size Assembly, Mounting No. Overall Ratio Input Speed* Serial No. (if available for replacement or rebuild) If you require an Application Review, you may wish to provide... 1. Input power (HP) 2. Output torque requirement 3. Service factor (duty cycle) 4. Application data...

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Making a selection for your application We look forward to serving you. Please phone us at 1-888-994-2663 for help specifying gear ratio, speed, duty cycle, and backlash. Or tell us about your application by faxing us the information below to 1-888-907-2663. Our dedicated teams are waiting for your call. 1. 2. 3. 4. 5. 6. Application: • General type of application or machine. • Specic consideration; eg. positioning accuracy, shock loading, or self-locking. Duty cycle: • Continuous or intermittent If...

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 8 Selection Procedure The Procedure for Determining Speed Reducer Load Capacity is as Follows: 1. Determine the proper service factor by matching your duty requirements with the “Service Factor” chart in this section. 2. Determine the actual input horsepower required to drive the reducer. In case of operating worm speed under 100 RPM. use only output torque ratings. Multiply this horsepower or torque value by the appropriate service factor rather than adjust the ratings in the Catalog. This will give...

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 9 Service Factors (Duty Cycle) Service Factors Uniform Moderate Shock Heavy Shock Extreme Shock 1/2 0.8 0.9 1.0 1.2 2 0.9 1 1.2 1.3 10 1 1.3 1.5 1.7 24 Duty Cycle Hours/Day 1.3 1.5 1.7 2 For continuous operation thermal ratings must be considered. See Rating Charts in reducer section. Example 1 10 HP 1750 RPM motor input, 10 hr per day service with moderate shock loading. This requires a 1.3 service factor. Selection of a reducer from the Mechanical HP ratings charts is based on 10 HP x 1.3 = 13.00...

Cone Drive Product Catalog and Engineering Manual DOUBLE REDUCTION REDUCER 1750 RPM MINIMUM REDUCER SIZE FOR INPUT HORSE POWER SHOWN BASED ON MECHANICAL H.P. RATING* This selection guide is based on mechanical H. P. ratings only. Thermal capacity must be considered. CONE DRIVE GEARING SOLUTIONS

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers 14 Cone Drive Shaft Rotation and Thrust Direction Shaft rotations shown for standard right hand and left hand helix gear sets. Many ratios can be furnished with left hand helix, see section G tool charts and under additional ratios for availability and tool numbers. When a reducer is built with a left hand helix gear set the output shaft will rotate in opposite direction shown for a right hand helix gear set. Model HO & SHO L.H. HELIX L.H. HELIX INPUT INPUT OUTPUT OUTPUT R.H. HELIX R.H. HELIX Model...

Cone Drive Product Catalog and Engineering Manual WK2 Rotational Inertia of Moving Parts (LB-IN2) REFERRED TO HIGH SPEED SHAFT Single Reduction Worm - Low Speed Shaft Single Extended High and Low Speed Shafts ADDITIONAL WK FOR DOUBLE EXTENDED WORM (HIGH SPEED SHAFT) (ADD DIRECTLY TO ABOVE FIGURES) CONE DRIVE GEARING SOLUTIONS