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Model HP-A catalog

Model HP-A catalog
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Model HP-A catalog

Product catalog summary
Product Range Overview: The document provides an extensive overview of mechanical drive solutions suitable for industries such as food, energy, mining, metal, automotive, aerospace, and marine propulsion. It emphasizes the ability to create custom-engineered transmission solutions of any size and configuration.
Product Series: The document details various product series including:
  • Series LE: Economical planetary servo gearboxes.
  • Model HP Servo: Suitable for servo motor frame sizes up to 230mm.
  • Series S: Right angle servo gearboxes.
  • Model RG: Moderate precision right angle servo gearboxes.
  • Series W: Precision right angle servo gearboxes.
  • Series B: Industrial duty worm gear unit with Conex gearing.
  • DuoDrive: Dual gears on parallel output shafts.
  • Extruder Drive: Rugged duty reducer for high screw pressure.
  • Series P: Precision planetary servo gearboxes.
  • Series E: Economical planetary servo gearboxes.
  • Model HP: Worm gear units with double enveloping worm gearing.
  • Model HP-A: Universal metric housing with double enveloping gearing.
Double Enveloping Design: Highlights the unique double enveloping design of Cone Drive products, which increases load carrying capacity and offers advantages such as extra torque, high shock resistance, low backlash, increased durability, and design flexibility.
Selection Procedure: Provides a detailed procedure for determining speed reducer load capacity, including:
  • Determining the proper service factor based on duty requirements.
  • Calculating actual input horsepower required.
  • Finding the ratio by dividing input shaft speed by output shaft speed.
  • Selecting a unit with a mechanical rating slightly in excess of the adjusted horsepower or torque.
  • Checking thermal ratings to ensure they do not exceed 200°F.
  • Calculating overhung load requirements if applicable.
Service Factors and Applications: Includes service factors for various duty cycles and examples of applications in extreme environments such as food processing, coal mining, and marine applications.
Installation and Maintenance: Provides detailed instructions for installation and maintenance, including lubrication, approved bearing greases, alternative shaft mounting methods, and shaft alignment.
Specifications: Outlines unit designations, including size, series, unit version, nominal overall ratio, and revision. Specifies different configurations such as standard units, reducer units, and units designed for motor fitting.
Procedures and Options: Information on special options available, such as custom motor adaptation, additional bore sizes, and various shaft materials. Includes details on motor adaptors and motor details.
Standards and Recommendations: Emphasizes adhering to permissible overhung loads and axial thrust capacities on shafts. Provides formulas for calculating overhung loads and recommends positioning sprockets or gears close to the gear unit case.
Backlash and Load Capacities: Includes tables for nominal backlash values and lists maximum permissible overhung loads and axial thrust capacities for different unit sizes and configurations.
Additional Features: Mentions special features such as hollow output bore diameters, shrink disc shafts, and various paint options. Notes that Cone Drive reserves the right to change product design and specifications without notice.
Performance Ratings: Lists mechanical and thermal performance ratings across different worm RPMs and ratios. Provides efficiency percentages indicating gear performance under various conditions.
Installation and Maintenance: Outlines general installation instructions, emphasizing gradual load increments for optimal performance. Provides guidelines for mounting components to input or output shafts.
Key Data: Tables present critical data such as moments of inertia for different unit sizes and ratios, as well as shipping specifications.
Recommendations: Advises using recommended synthetic lubricants and warns against restricting air intake flow to fans. Highlights the importance of avoiding overloads during initial operation.
Weather Protection: All Model HP-A units come with standard weather protection, with additional arrangements recommended for extreme conditions.
Installation: Detailed procedures for motorized and reducers, mounting to customer equipment, motor connections, foot-mounted units, fitting feet, replacement of oil seals, and shaft mounted units.
Lubrication and Maintenance: Instructions for oil filling, periodic inspections, oil changes, and approved lubricants and greases.
Noise: Model HP-A units meet noise standards of 85 dB(A) or less.
Cleaning: Regular cleaning of the gear unit and motor cooling components is recommended.
Additional Information: Includes lubricant and quality checks, shaft alignment procedures, and general notes on product design changes.
Shaft Alignment: Procedure for measuring eccentricity in shaft alignment, with specific guidelines for rigid couplings.
Customer Shaft Detail: Specifications for customer shaft dimensions for various sizes, ensuring compatibility with Cone Drive products.
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Catalog excerpts

Model HP-A catalog-1

WORM GEAR FAMILY OF PRODUCTS Series B Model HP DuoDrive Gearsets Helical Worm GEARING SOLUTIONS

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Model HP-A catalog-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Worm Gear units with double enveloping worm gearing. Available in single, double and triple reductions. Dual gears on parallel output shafts Precision right angle servo gearboxes Precision planetary servo gearboxes Universal metric housing featuring double enveloping gearing & drywell feature Extruder Drive Rugged duty reducer takes high screw pressure Moderate...

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Model HP-A catalog-3

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers The Cone Drive Advantage The element that distinguishes Cone Drive products from all the others is the double enveloping design. The term “double-enveloping” is an apt description, as the worm and gear wrap around each other. This greatly increases load carrying capacity by providing more tooth area contact and more teeth in mesh than other worm gear designs. This design difference leads to many advantages, among them: ■ Extra torque with no increase in size, or conversely, smaller, more reliable speed...

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Model HP-A catalog-4

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers CONE DRIVE' Welcome to the Cone Drive product configuration and drawings site! P case select Ihc de=ircd product line by clicking on am Df 'he Images fcc-lc-'.v. J»tmwn twto»kiwiDii»ipTcijii; »#n pedxt iiies »•*) H*M*S n««c mwivi'W v» r»i #i» w*w n» omduct JoUimnd *"nfcu)ij JO *U X) OC Ikfll I* !l«| (.crtimiili ;m ptpurB CONFIGURATOR TOOL CONE DRIVE Visit www.Conedrive.com of standard single reduction We*omt to (he Cone Drive HP Se^o seMor pnafirani' Product CDfingun-Unn Cntw feu-liMO PRODUCTS DRAWINGS...

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Model HP-A catalog-5

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Table of contents General Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 Selection Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 Explanation and use of Ratings and Service Factors - - - - - - - - - - - - - - - - - - 9 Unit Designations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 Mounting Positions and Shaft Handlings - - - - - - - - - - - - - - - - - - - - - 12...

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Model HP-A catalog-6

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers GENERAL DESCRIPTION Single Reduction Units The four units in this range are 100, 125, 160 and 200, based on a single universal case for each size, giving a high degree of common parts and interchangeability. Under-driven, over-driven and vertical types provide a choice of shaft arrangements in meeting the requirements of a wide variety of applications in the medium power range up to 100 HP. Model HP-A gives a choice of 12 standard ratios from 5/1 to 70/1 and important features include high efficiencies...

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Model HP-A catalog-7

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers MAKING A SELECTION FOR YOUR APPLICATION We look forward to serving you. Please phone us at 1-888-994-2663 for help specifying gear ratio, speed, duty cycle, and backlash. Or tell us about your application by faxing us the information below to 1-888-907-2663. Our dedicated teams are waiting for your call. 1. Application: • General type of application or machine. • Specific consideration; eg. positioning accuracy, shock loading, or self-locking. 2. Duty cycle: • Continuous or intermittent If continuous:...

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Model HP-A catalog-8

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers SELECTION PROCEDURE The Procedure for Determining Speed Reducer Load Capacity is as Follows: Determine the proper service factor by matching your duty requirements with the “Service Factor” chart in this section. 2. Determine the actual input horsepower required to drive the reducer. In case of operating worm speed under 100 RPM. use only output torque ratings. Multiply this horsepower or torque value by the appropriate service factor rather than adjust the ratings in the Catalog. This will give you...

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Model HP-A catalog-9

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers SERVICE FACTORS (DUTY CYCLE) Service Factors Uniform Moderate Shock Heavy Shock Extreme Shock Duty Cycle For continuous operation thermal ratings must be considered. See Rating Charts in reducer section. Example 1 10 HP 1750 RPM motor input, 10 hr per day service with moderate shock loading. This requires a 1.3 service factor. Selection of a reducer from the Mechanical HP ratings charts is based on 10 HP x 1.3 = 13.00 HP. Thermal ratings shown in the ratings charts must be adequate for 13 HP input....

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Model HP-A catalog-10

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers UNIT DESIGNATIONS 1 EXAMPLE - Fan Cooled - Fan opposite of input **** Additional Options Available See Page 11 Worm Under Worm Over 6, 7, 8 Nominal Overall Ratio Output Vertical, Input Right Output Vertical, Input Left Input Vertical, Input Extension Up Input Vertical, Input Extension Down 12 Motor Adapter (Type “A” Units) *** - - Reducer Unit V - NEMA 143/145TC Motor Flange X - NEMA 182/184TC Motor Flange - NEMA 213/215TC Motor Flange D - NEMA 254/256TC Motor Flange **** Custom motor adaption available...

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Model HP-A catalog-11

Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers GEAR UNIT FEATURES – COLUMN 15 ENTRY Column 15 Entry Other special features available with the HP - A include: • Ratios not listed on the rating pages • Hollow output bore diameters • Shrink disc shafts • Solid output shaft diameters or shaft lengths • Input shafts with custom diameters or lengths • Shaft materials such as stainless steel • Motor adaptation (servo / hydraulic / IEC) • Paint - White epoxy - Steelit - Custom colors Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685...

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All Cone Drive Operations, Inc. catalogs and technical brochures

  1. Stainless-Steel

    52  Pages

  2. Series W

    22  Pages

  3. Series B

    96  Pages

  4. Extruder Drive

    12  Pages

  5. DuoDrive

    24  Pages

  6. Model HP catalog

    208  Pages

Archived catalogs

  1. Series H

    120  Pages

  2. Series G

    77  Pages

  3. Series K3

    32  Pages

  4. Series M3

    36  Pages

  5. General catalog

    205  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.