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DOUBLE ENVELOPING

DOUBLE ENVELOPING
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DOUBLE ENVELOPING

Product catalog summary
Cone Drive Gear Sets
Cone Drive gear sets are provided in matched sets to ensure precise tooth contact and smooth operation. Each set is inspected and stamped with an identifying number. Standardization allows for cost-effective production, with stock blanks ready for final cutting to various ratios. Special designs can be developed if standard blanks are unsuitable.
Backlash
Backlash refers to the movement at the gear's pitch line when the output shaft is rotated while the input shaft is stationary. It is measured with bearings set at zero end play. Tables provide nominal backlash values in inches, degrees, and arcminutes for standard and low backlash configurations.
Standard Single and Double Extended Worms
Available in sizes 15 to 80, these worms have dimensions that vary with the selected ratio. Certain dimensions are held exact during manufacturing, while others may vary to suit the ratio.
Standard Solid Shaft Gears
These gears, available in sizes 15 to 120, are constructed with various designs at Cone Drive's discretion. They are matched with worms, ensuring the marked face of the gear is correctly positioned.
Standard Hub and Flange Type Gears
Available in sizes 150 to 280, these gears feature body-bound bolts for a tight fit and are matched with worms for proper alignment. Dimensions vary with the ratio.
Standard Hollow Shaft, Ring & Flange Type Gears
Available in sizes 20 to 80, these gears are constructed with various designs and can be cut to any standard ratio. They are matched with worms for correct installation.
Overview: The document provides detailed specifications and ratings for Cone Drive Standard Gear Sets, focusing on right-hand tool charts and AGMA mechanical horsepower ratings. It emphasizes the company's right to modify product designs and specifications without prior notice.
Specifications: The gear sets are categorized by size and ratio, with detailed measurements for pitch diameter, outside diameter, and worm speeds ranging from 100 to 3000 RPM. Each size and ratio combination has specific mechanical horsepower ratings at a 1.0 service factor.
Key Data: The document includes extensive tables listing gear set sizes from 15 to 180, with corresponding tool numbers, pitch diameters, and horsepower ratings at various worm speeds. Notably, ratings beyond a certain threshold require force feed lubrication.
Special Gear Sets: These are supplementary to the standard line and are divided into two categories: those machined from standard blanks but not to standard dimensions, and those made from special blanks. Special gear sets may incur higher costs and longer delivery times.
Installation and Usage: Gear sets are supplied in matched sets, inspected for tooth contact and smooth operation. They should be installed as marked. The document advises consulting an Application Engineer for non-standard configurations and emphasizes following Cone Drive's general design practices.
Recommendations: For optimal performance, standard gear sets should be used when possible due to their availability and cost-effectiveness. Special gear sets should be considered only when standard options are unsuitable.
Overview: This document is a technical catalog and engineering manual for Cone Drive's double enveloping worm gears and speed reducers, specifically focusing on sizes ranging from 40 to 180. It includes detailed specifications, mounting options, and pump information.
Specifications: The document outlines various sizes of worm gears and speed reducers, from 40 to 80 for single extended standard and worm over models, and from 100 to 180 for pump and worm mountings. It provides detailed dimensions and specifications for each size, including coupling, set screw, key, and oil seal details.
Mounting Procedures: Two standard mounting options are described: 'A' Mounting for Model HU and HV sizes 100 through 180, and 'AO' Mounting for Model HO sizes 100 through 180. The document includes notes on specific requirements for oil grooves and adaptor caps.
Pump Information: The catalog provides detailed pump specifications, including Cone and Tuthill numbers, capacity at different RPMs, and dimensions for oil feed lines to bearings. It specifies the capacity in gallons per minute (GPM) at 1800 RPM and 1200 RPM for sizes 100, 120, 150, and 180.
Key Notes: - Worm over gear units require closed oil grooves for certain models. - Mounting can be furnished with or without a pump, affecting pricing. - Adaptor caps for pumps may be constructed as two pieces instead of one.
Contact Information: The document provides contact details for Cone Drive Operations in the USA, UK, and China, indicating their global presence.
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Catalog excerpts

DOUBLE ENVELOPING-1

DOUBLE ENVELOPING WORM GEAR SETS

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Cone Drive reserves the right to improve or change product design and specifications without notice.

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Cone Drive Gear Sets Cone Drive gear sets are supplied in matched sets. Each set is inspected for tooth contact and smooth operation with the gears on the exact center distance, and with correct end position of worm and side position of gear. After inspection, an identifying set number is stamped on mating worm and gear. They should always be installed in sets, as marked. The standardization of gear sets permits us to carry a quantity of stock "blanks" ready for final cutting to any of the ratios found...

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Gearset Backlash - (Standard Backlash) (C) Cone Drive Cone Drive reserves the right to improve or change product design and specifications without notice.

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Cone Drive - Standard Single and Double Extended Worms Size 15 to 80 Vo.D. VARIES WITH RATIO, SEE TOOL CHART *DIMENSIONS HELD EXACT IN MANUFACTURING. DASHLINEINDICATES DOUBLEEXTENDED WORM. **THESE DIMENSIONH MADHARYTO SUIT RATIO SELECTED Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Cone Drive Standard Single & Double Extended Worms Size 100 to 280 O.D. VARIES WITH RATIO, SEE TOOL CHART. *DIMENSIONS HELD EXACT IN MANUFACTURING. DASH LINE INDICATES DOUBLE EXTENDED WORM. **THESE DIMENSIONS MAY VARY TO SUIT RATIO SELECTED TAPPED HOLE FOR MFG. WHEN REQUIRED O.D. VARIES WITH RATIO, TAPPED HOLE FOR MFG. WHEN REQUIRED DASH LINE INDICATES DOUBLE EXTENDED WORM. **THESE DIMENSIONS MAY VARYTO SUITRATIO SELECTED *DIMENSION HELD EXACT IN MANUFACTURING. Locknut Threads & Keyway Data Size...

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Cone Drive ~ Standard Solid Shaft Gears Cone Drive - Standard Solid Shaft Gears Size to to 120 Size 15 15120 Size 15 thru 35 Note: Gear hub construction and hub Note: Gear and be one or construction will more of several will be one ordesigns at of several more Cone Drives option. designs at Cone Drives option. O.D. VARIES RATIO, SEE TOOL CHART.  O.D. VARIES WITH WITH RATIO, SEE TOOL CHART. * DIMENSIONS HELD EXACT IN MANUFACTURING. *DIMENSIONS HELD EXACT IN MANUFACTURING. Note: Sets are matched with...

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Size 150 to 280 Hub Type Spider & Gear Assembly VO.D. VARIES WITH RATIO, SEE TOOL CHART ‘DIMENSIONS HELD EXACT IN MANUFACTURING. Note: Sets are matched with worm over, looking at worm from single extended end, the marked face of gear is to the left. Cone Drive reserves the right to improve or change product design and specifications without notice.

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Hollow Shaft Size 20 to 80 VO.D. VARIES WITH RATIO, SEE TOOL CHART ‘DIMENSIONS HELD EXACT IN MANUFACTURING. Note: Sets are matched with worm over, looking at worm from single extended end, the marked face of gear is to the left. Note: Gear and Hub construction will be one or more of several designs at Cone Drives option. Flange Type Size 40 to 120 Size Vo.d. varies with ratio, SEE TOOL CHART ‘DIMENSIONS HELD EXACT IN MANUFACTURING. Note: Sets are matched with worm over, looking at worm from single...

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*No tooling charges on 2” - 3.5” c.d (c) Cone Drive Cone Drive reserves the right to improve or change product design and specifications without notice.

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All ratings to the right of heavy line require force feed lubrication. *No tooling charges on 4” - 6” c.d Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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All ratings to the right of heavy line require force feed lubrication. Cone Drive reserves the right to improve or change product design and specifications without notice.

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All ratings to the right of heavy line require force feed lubrication. Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers Special Gear Sets The special center-distance size and ratio gear sets listed herein supplement our standard gear set line which is cataloged in previous pages. Whenever possible, a standard gear set should be considered because these gear sets are made in quantity runs and are in stock. If it is not possible to use a standard gear set, a gear set from this listing may be applicable. Price and delivery will exceed standard gear set price and delivery, and will depend on which of the two following categories...

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Cone Drive Product Catalog and Engineering Manual Double Enveloping Worm Gears & Speed Reducers The mounting assemblies shown in this section are dimensionally identical to the mountings used in standard Cone Drive Speed Reducers. Worm mountings are for either single or double-extended shafts horizontally mounted. Vertical worm mountings are available but requirement should be reviewed by Cone Drive application engineers to insure proper lubrication for upper bearing. Gearshaft mountings are for either single extended, double extended, steeple bearings, or hollow gearshafts. The second suffix...

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ConeDrive StandardWormMountingsandBearings Size 15 to 35 Standard "A" Mounting (Single Extended) Standard "E" Mounting(Double Extended) *Note: SIZE 15 ONLY. THE WORM AND GEAR BEARING MOUNTINGS ARE IDENTICAL. CARRIER DIMENSIONS NOT SHOWN FOLLOW IN THIS SECTION. STANDARD WORM MOUNTING COMPLETE MOUNTING PARTS - LESS WORM Cone Drive part numbers are shown in bold print. For vertical type mounting contact Cone Drive.Mountings shown are for horizontally mounted worm. Additional parts are required to insure lubrication of upper bearings. (C) Cone Drive Cone Drive reserves the right to improve...

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All Cone Drive Operations, Inc. catalogs and technical brochures

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Archived catalogs

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  5. General catalog

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.