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ACCUDRIVE SERIES S

ACCUDRIVE SERIES S
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ACCUDRIVE SERIES S

Product catalog summary
Overview: The AccuDrive Series S offers precision servo gearheads designed for flexibility and performance, suitable for applications requiring reliability and positional accuracy.
Series W Precision Servo Gearhead: Features output torque up to 8,500 lb.in., motor adapters for servo motors, and a speed range up to 6,000 RPM. Sizes range from 38 to 89 mm, with gear ratios from 5:1 to 60:1.
Model RG Right Angle Gearhead: Supports output torque up to 8,500 lb.in., input power ratings up to 27 H.P, and a speed range up to 4,000 RPM. Gear ratios range from 5:1 to 60:1.
Series P In-line Planetary Servo Gearhead: Offers output torque up to 21,240 lb.in. and a speed range up to 6,000 RPM. Gear ratios range from 3:1 to 100:1, available in S-Type and P-Type.
Series E & LE In-line Planetary Servo Gearhead: Features output torque up to 7,080 lb.in. and gear ratios from 3:1 to 100:1. Backlash is as low as eight arcminutes for Series E and five arcminutes for Series LE.
Model HP Servo Gearhead: Capable of output torque up to 117,120 lb.in. with a speed range up to 3,000 RPM. Supports gear ratios from 5:1 to 70:1 and offers a 300% shock load capacity.
ABSOLUTE ZERO Backlash AccuDrive Gearing: Eliminates backlash by capturing both sides of the gear tooth, ensuring zero backlash for the gear's lifetime.
Customer Benefits: Features Conex Gearing and lightweight aluminum construction, offering up to 30% weight savings. Designed for easy integration and flexibility, reducing costs and lead times.
Model Number Configuration: Instructions on configuring model numbers based on parameters such as gear head size, ratio, output shaft options, and motor specifications.
Performance and Selection: Includes charts and tables for quick selection of reducer sizes and ratios, along with performance ratings and efficiency calculations.
Specifications:
  • Weight: Ranges from 7 lbs (3.2 kg) to 65 lbs (29.5 kg).
  • Operating Temperature: -13°F to 200°F (-25°C to 93°C).
  • Degree of Protection: IP 55.
  • Lubrication: Factory filled with synthetic oil.
  • Mounting Position: Any.
Key Considerations:
  • Values based on an input speed of 2000 rpm. For other speeds, refer to pages 17-21.
  • Ratios of 30:1 and above can be self-locking; review input torque during stopping and reversing.
Moment of Inertia: Provided for different sizes (S02 to S11) and ratios, with values in lb.in.s² and kgcm².
Backlash and Rigidity:
  • Nominal Backlash: Ranges from 41 arcmin for S02 to 12 arcmin for S11.
  • Torsional Rigidity: Provided in lb.in./min and Nm./min.
Speed Ratings:
  • Max cyclic input speed: 4000 rpm for smaller sizes, 3000 rpm for larger sizes.
  • Max continuous input speed: 3000 rpm for smaller sizes, 2000 rpm for larger sizes.
Reducer Selection Procedure: Steps include calculating maximum input and output torque, comparing with acceleration ratings, and adjusting for thermal capacity. Duty cycle calculation and motor flange compatibility are also considered.
Conversion Table: Provides metric to inch conversions for various units.
Expanded Rating Tables: Detailed output torque and efficiency values for different ratios and worm shaft speeds (500 to 4000 rpm) for sizes S02, S03, and S05. Efficiency decreases with higher ratios and speeds.
Charts and Graphs: Include Cycle Factor (CF), Time Factor (CD), and Thermal Factor (CT) for adjusting torque values based on application conditions.
Dimensions: Detailed dimensions for solid and hollow output shafts, optional input shafts, and servo motor compatibility for sizes S02 to S11.
Procedures:
  • Mounting Servo Motor on Gearhead: Ensure all surfaces are clean, mount coupling halves, and tighten screws to specified torque values.
  • Securing Reducer to Machine Base: The base must be flat, and bolts should be tightened to specified torque values depending on the reducer size.
  • Assembly of Coupling to Reducer and Gearhead: Follow a step-by-step procedure to ensure proper alignment and secure coupling.
Norms and Recommendations:
  • Applications with a duty cycle of 50% or greater require thermal factor correction.
  • Use flexible couplings to avoid excessive wear and potential failure.
  • Ensure proper tension for belts and chains to minimize bearing load and shaft deflection.
Maintenance: Series S gearheads require no periodic maintenance and are not user-serviceable. For returns, contact Cone Drive for instructions and an RMA number.
Start-Up: Gearheads require a run-in period under load for optimal efficiency. Operating temperature should not exceed 200°F (93°C). If exceeded, contact Cone Drive.
Key Data from Tables: The tables provide expanded rating data for different sizes (S06, S09, S11) and ratios, detailing output torque (Taccel and Trun) and efficiency at various RPMs. Efficiency decreases with higher ratios and speeds.
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Catalog excerpts

ACCUDRIVE SERIES S-2

ACCUDRIVE PRECISION PRODUCTS Now you can get design flexibility and lasting performance from our complete family of AccuDrive Precision Products. Series W Precision Servo Gearhead Output torque up to 8,500 lb.in. Motor adapters to fit servo motors. Center distance from 38 to 89 mm. Speed range up to 6,000 RPM input. Sizes available 38, 51, 64, 76 and 89. Universal Mounting with shaft mount and flange mount standard. Gear ratios from 5:1 to 60:1, special ratios available. Standard backlash, low backlash and ZERO backlash available. Model RG Right Angle Gearhead Output torque capacity up to 8,500...

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ACCUDRIVE SERIES S-3

Page When engineers look for a servo rated gear head to deliver reliability or positional accuracy they look to Cone Drive. From true zero backlash now to the new Series S, Cone Drive continues to meet the needs of the servo control market. Model Number 3 Example Chart 3 : Thermal Factor, CT 1.00 We are proud to introduce the Series S to our AccuDrive family of servo rated gear heads. The Series S was developed by our customers looking for a highly flexible yet value-priced servo rated gear head without sacrificing performance or durability. The Cone Drive brand is well known for quality and...

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ACCUDRIVE SERIES S-4

Customer Benefits The Series S is a servo rated speed reducer featuring Conex Gearing and lightweight aluminum construction. Each unit comes filled with synthetic oil and servo motor ready. Conex Gearing Cone Drive offers the most advanced worm gearing design with Conextm technology. The multiple tooth contact means higher load capacity resulting in smaller sizes or increased durability. Interchangeable Drops in against most U.S. manufactured worm reducers. Simply changeover to a servo rated reducer for your Category 3 packaging needs. Aluminum Construction The all-aluminum construction offers...

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ACCUDRIVE SERIES S-5

Series S Example Selection: Speed reducer ratio is 15:1, driven by a servo motor with a continuous rating of 1.5 Nm at 2,000 RPM, peak torque of 3.6 Nm. Motor has a pilot diameter of 80mm, shaft diameter of 16mm, shaft length of 40mm, flange square of 89.4 mm and four 7 mm through holes on a 100 mm bolt circle diameter. Require a double extend solid output with mounting feet. Positions 2 and 3 represent the reducer size chosen using selection process on pages 12 - 13. Sizes available include S02, S03, S05, S06, S09 and S11. Position 4 is zero and designates the revision level. Positions 5 - 7...

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ACCUDRIVE SERIES S-6

Positions 2 & 3: Gear Head Size 0 2 Position 4: Revision Level Revision Level Position 5, 6 & 7: Gear Head Ratio Ratio Column Entry Position 8: Servo Reducer 1 servo reducer Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-7

Position 9: Unit Version Position 10: Type of Unit _S Unit with Coupling Position 11: Output Shaft Options Solid Single Extended (Inch) Solid Single Extended (Metric) 1~F[ Solid Double Extended (Inch) [D Solid Double Extended (Metric) (c) Cone Drive Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-8

Position 13 & 14: Assembly Position Single Extended Input A Double Extended Input 01 Solid Single Extended to the Left 04 Solid Single Extended to the Right 05 Solid Double Extended 06 (c) Cone Drive Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-9

Series SPosition 15: Motor Flange Square and Motor Shaft Length S02 Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-10

Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-11

Position 19: Motor Shaft Diameter Position 20: Reducer Special Features Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-12

Engineering and Design Data n = Rotational Speed (rpm) n = Efficiency P = Horsepower (HP) Definitions: M, = Ratio G TW = Torque at the Worm (in-lb) Tg = Torque at the Output (in-lb) WK2 = Inertia (lb-ft2) Horsepower and Torque Calculations : Horsepower = ( TG ) ( n ) Output Torque = (P) (63000)(MG)(n) Efficiency = ( TG ) ( n ) (63000)(P)(Mg) Tw = (P)(63000) n Service Factor = Reducer Mechanical HP Motor HP Tg = (Tw)(Mg)Ch) (MG)(n) Based on nominal motor rating Service Factor = Reducer Output Torque Required Output Torque - 10 - Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City,...

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ACCUDRIVE SERIES S-13

Reducer Quick Select Charts 2,000 RPM Motor Speed |5:1 Reducer| reducer’s continous torque rating at 2,000 RPM motor speed reducer’s acceleration torque rating at 2,000 RPM motor speed (c) Cone Drive These charts may be used to quickly select a reducer size and ratio using 2,000 rpm motor speed. Compare the reducer input torque against the servo motor rating. A more thorough evaluation should be made to confirm your selection. - 11 - Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-14

1) These values are based on an input speed of 2000 rpm. For all input speeds and continuous run output torque ratings, see pages 17 - 21 for expanded rating tables. 2) Distance at the center of output keyway. 3) Ratios 30:1 and above can be self-locking. It is important to review the input torque applied during stopping and reversing. This is of particular importance when unrestrained high inertia loads are involved. Please contact our sales department to review your application. Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-15

1) The moment of inertia refers to the input shaft and includes coupling. 2) Please consider our Model RG or Series W products if lower backlash values are necessary. Please note these are nominal values and may vary. 3) Maximum input speed allowed for short acceleration cycles. 4) Maximum input speed allowed for duty cycles of 50% or greater. Sales: 1-888-994-2663 Sales Fax: 1-888-907-2663 Traverse City, MI. 49685

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ACCUDRIVE SERIES S-16

T. t is the maximum input torque 1 acc motor experienced during acceleration or deceleration. Step 1: Maximum Reducer Input Torque Applied T, Step 2 assumes that the maximum output torque occurs during acceleration. If there is a peak during operation that exceeds the acceleration output torque, that output torque value should be used here instead of the value calculated from T 1 acc motor T , is based on the peak motor speed used accel in your application. Step 2: Maximum Reducer Output Torque Applied T = T, motor x ratio x efficiency Step 3: Compare Maximum Output Torque Applied to Reducer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.