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Slip Ring Assemblies Program 5100

Slip Ring Assemblies Program 5100
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Slip Ring Assemblies Program 5100

Product catalog summary
General Overview
Conductix-Wampfler offers a wide range of slip ring assemblies for transmitting energy, data, signals, gases, and liquids. These assemblies can be customized and are available in both open and enclosed versions with impact-resistant housings.
Electrical Data
The assemblies support both analog and digital signal transmission. Transmission quality depends on system quality, including cable construction and shielding. Options include internal heaters, encoders, and transparent enclosures for maintenance.
Standard Range
Various slip ring assemblies are detailed with current and voltage ratings, ring diameters, and data transmission suitability. For example, the ES/GS30 type supports up to 16 A at 400 V, while the ES/GS29 type supports up to 400 A at 1000 V.
Example of a Combined Slip Ring Assembly
An example illustrates the integration of multiple brush holder assemblies for different current ratings and data transmission capabilities.
Applications
Used in rotary cranes, water treatment facilities, theatre stages, rotating die-casting equipment, and elevating platforms.
Technical Specifications
Specifications include voltage, current, slip ring dimensions, brush holder configurations, protection class, rotational speed, and ambient temperature range. For instance, the ES30 type is rated for up to 16 A at 400 V with IP 00 protection, while the GS30 type offers IP 65 protection.
Installation and Maintenance
Designed for easy installation and maintenance, with pre-wired options and accessible connections, conforming to the latest low voltage directive standards.
Specifications
  • Voltage and Current: Designed for voltages up to 1000 V and currents up to 400 A, complying with DIN VDE 0110 standards.
  • Protection Class: Available with protection classes from IP00 to IP54, with higher classes on request.
  • Materials: Made of brass with copper brushes, using glass filament and polyamide for insulation.
  • Temperature Range: Operating temperatures from -35°C to +60°C, with current load adjustments at higher temperatures.
Options and Customization
  • Customizable with heaters, rotary transmission for gases and liquids, and various installation positions.
  • Rotary joints available in single or multi-channel designs for different pressures and temperatures.
Wiring and Installation
  • Wiring options include strand wiring and terminal board connections, with configurations based on customer requirements.
  • Installation is typically vertical, but other positions are available upon request.
Applications
Solutions tailored to specific customer needs, combining systems for optimal energy management and control in industrial settings.
Conductor Rails
Offers enclosed and expandable single-pole conductor rails for reliable movement in demanding environments like steel mills and shipyards.
Cable Reels
Provides motorized and spring reels for transmitting energy, data, and media over various distances safely.
Festoon Systems
Known for reliability and robustness, available in various sizes and designs for industrial applications.
Reels, Retractors, and Balancers
Designed for hoses or cables, serving as classical reels or positioning aids for tools.
Inductive Power Transfer IPT®
No-contact system for transferring energy and data, especially in high-speed applications requiring wear resistance.
Slip Ring Assemblies
Ensure reliable energy and data transfer in rotating applications, emphasizing flexibility and reliability.
Energy Guiding Chains
Suitable for transferring energy, data, air, and fluid hoses in various industrial uses.
Conveyor Systems
Customizable systems for flexibility in layout and location, available in manual, semiautomatic, or Power & Free versions.
Contact Information
Conductix-Wampfler GmbH, Rheinstrasse 27+33, 79576 Weil am Rhein, Germany. Customer Support: Phone +49 (0) 7621 662-222, Fax +49 (0) 7621 662-144, Email: [email protected], Website: www.conductix.com
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Catalog excerpts

Slip Ring Assemblies Program 5100-1

Slip Ring Assemblies Program 5100

 Open the catalog to page 1
Slip Ring Assemblies Program 5100-5

Conductix-Wampfler - an experienced partner Conductix-Wampfler offers a wide range of rotary transmissions, for energy, data and signal transmission as well as for the transmission of gasiform and fluid medias. The standard program allows to install slip ring assemblies for power and data/signal currents of any number of poles. Combinations that include additional rotary transmissions for liquid media (water, hydraulic oil, oil etc.) and gases (compressed air, argon etc.) are possible. Slip ring assemblies can be either supplied as an open built-in version that is adjusted to the customers’ requirements...

 Open the catalog to page 5
Slip Ring Assemblies Program 5100-6

General Example of a Combined Slip Ring Assembly Ring core wiring on terminal board Multiple brush holder assembly for signal and data transmission Double brush holder assembly 90 A Double brush holder assembly 150 A Double brush holder assembly 250 A Entries for wiring Driving flange with ball bearing Combined slip ring assembly GS2104 / 1904 / 1504 / 1806 / 04 ML 3 x 250 A + PE + 4 x 150 A + 4 x 90 A + 6 x 25 A + 4 x Data

 Open the catalog to page 6
Slip Ring Assemblies Program 5100-7

General A Developed and Comprehensive Standard Program Some examples of slip ring applications: rotary cranes, water treatment works, roundabouts, manipulators, rotary tables, antenna arrays, theatre stages, packing machines and cable reels. Rotating die-casting equipment of Krauss-Maffei Kunststofftechnik (Munich); in operation at Johnson Controls Interiors (Lüneburg) Slip ring assembly in building machinery Slip ring assembly in elevating platforms

 Open the catalog to page 7
Slip Ring Assemblies Program 5100-8

Electrical data • Voltage: - max. 400V~= (415 V)1' - according to DIN VDE 0110 - overtension category III - insulating material group II - degree of contamination 3 • Current: mA to 16 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 30 x 6 mm, brass (MS) - distance between rings 12 mm • Brush holder assembly: - brush holders with 2 pressed-in brushes (Cu) 20 x 6.4 mm - Connecting flat plug 4.8 (DIN 46244) for flat socket 4.8 (DIN 46247) • Protection class: IP 00 Control and data transmission • Ring with multi-layer coating (ML) and silver (Ag) brush holder assembly for the transfer of analog and...

 Open the catalog to page 8
Slip Ring Assemblies Program 5100-9

13 - 18 poles with insulated terminals Electrical data • Voltage: - max. 400V~= (415 V)1' - according to DIN VDE 0110 - overtension category III - insulating material group II - degree of contamination 3 • Current: mA to 25 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 45 x 8 mm, brass (MS) - distance between rings 14 mm • Brush holder assembly: - brush holders with 2 pressed-on brushes (Cu) 20 x 8 mm - Connecting flat plug 6.3 (DIN 46244) for flat socket 6.3 (DIN 46247) • Protection class: IP 00 Control and data transmission • Ring with multi-layer coating (ML) and silver (Ag) brush...

 Open the catalog to page 9
Slip Ring Assemblies Program 5100-10

Electrical data • Voltage: - max. 1000 V~= - according to DIN VDE 0110 - overtension category IV - insulating material group II - degree of contamination 3 • Current: 25 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 45 x 8 mm, brass (MS) - distance between rings 28 mm • Brush holder assembly: - brush holders with 2 pressed-on brushes (Cu) 20 x 8 mm - Connecting flat plug 6.3 (DIN 46244) for flat socket 6.3 (DIN 46247) • Protection class: IP 00 Wiring and max. number of poles • Max. 9 (incl. PE) • Completely wired with 2.5 mm2 on a terminal board (terminal posts) Additional technical specifications •...

 Open the catalog to page 10
Slip Ring Assemblies Program 5100-11

Electrical data • Voltage: - max. 1000V~= - according to DIN VDE 0110 - overtension category IV - insulating material group II - degree of contamination 3 • Current: 47 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 45 x 17 mm, brass (MS) - distance between rings 36.6 mm • Brush holder assembly: - brush holders with 2 brush holders and brushes with two pressed-on brushes (Cu) 20 x 8 mm - connecting flat plug 6.3 (DIN 46244) for flat socket 6.3 (DIN 46247) • Protection class: IP 00 Wiring and max. number of poles • Max. 5 (incl. PE) • Completely wired with 6 mm2 on a terminal board (terminal...

 Open the catalog to page 11
Slip Ring Assemblies Program 5100-12

Slip Ring Assembly Built-in Slip Ring Assembly ES18 25 A /630 V (690 V) min. ø 220 ø 60 Standard type Construction without terminal board Construction with additional support Components included • Slip ring assembly without brush bolt • Brush holder assemblies loosely enclosed • On request with brush bolt possible Wiring and max. number of poles construction: - up to 4 rings without terminal board - 6 to 36 rings on a terminal board with 2.5 mm² (terminal posts) - 37 to 48 rings with strand wiring 1,5 mm², 2 m from flange, without terminal board • Special construction: - up to 48 rings wiring...

 Open the catalog to page 12
Slip Ring Assemblies Program 5100-13

Electrical data • Voltage: - max. 630V~= (690V)1' - according to DIN VDE 0110 - overtension category III - insulating material group II / III - degree of contamination 3 • Current: mA to 25 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 102 mm, brass (MS) - distance between rings 15 mm • Brush holder assembly: - brush holders with 2 contact springs, each with 3 bronze brush (Br) rivets - connection: cable lug ring form M4 (DIN46237) or insulated flat socket 6.3 (DIN46245) • Protection class: IP 65 Control and data transmission • Ring with multi-layer coating (ML) and silver (Ag) brush...

 Open the catalog to page 13
Slip Ring Assemblies Program 5100-14

Electrical data • Voltage: - max. 1000V~= - according to DIN VDE 0110 - overtension category IV - insulating material group II / III - degree of contamination 3 • Current: 50 A, at max. 30°C and 100% duty cycle • Slip rings: - 0 85 x 12 mm, brass (MS) - distance between rings 17 mm - connection M 6 • Brush holder assembly: - industrial double brush holder with two articulating brushes (Cu) 22 x 6.4 mm - connection M 5 • Protection class: IP 00 Construction with strand wiring Wiring and max. number of poles • Max. 28 (incl. PE) completely wired with 10 mm2 • Up to 14 poles on terminal board, connected...

 Open the catalog to page 14

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