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ProShell Support Profile for AS/RS and Transfer Cars

ProShell Support Profile for AS/RS and Transfer Cars
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ProShell Support Profile for AS/RS and Transfer Cars

Product catalog summary
System Description
The ProShell Support Profile is engineered for Conductor Rail Systems 0812 and 0831, providing power to automated storage and retrieval systems (AS/RS) and transfer cars. It is a modular, quick-assembly system that integrates conductor rails into AS/RS, featuring components for easy connection to shelf uprights or floor mounting brackets.
System Advantages
The system is designed for easy handling, rapid and cost-effective installation, and adaptability to various conditions. It supports Conductix-Wampfler conductor rails, accommodating 4 or 5-pole systems up to 400 A. The design includes safety features like rounded edges, variable positioning of connecting points, and the ability to integrate additional functions such as position detection and data transmission.
Technical Data
The ProShell is constructed from roll-formed galvanized steel with high torsional stiffness. It features installation dimensions of 123 mm in height and depths of 183 mm or 212 mm, depending on the current collector. The system supports conductor rails with rated currents from 10 to 400 A and includes options for integrated positioning and data transmission systems.
Modular Concept
The system is modular, consisting of basic and extension modules, track sections, and accessories. It includes profile fasteners, slotted floor uprights, and positioning accessories. An example bill of materials is provided for a specific lane setup.
Basic Modules
Basic modules for 0831 and 0812 conductor rails include power feed connectors, anchor clamps, and installation guides. They vary based on conductor rail type and number of poles, with specific parts and weights detailed for each module.
Extension Modules
Extension modules are available in different sizes, containing support profiles and necessary connectors. Strain relief options are also provided for specific power feeds.
Profile Fasteners and Customized Fasteners
Profile fasteners are used to mount support profiles on uprights, with customized options available for specific customer structures. Minimum order quantities and customization details are provided.
Slotted Floor Uprights and Rail Brackets
Floor uprights feature a universal hole pattern for installation on concrete floors. Rail brackets connect support profiles with conductor rail systems, with installation options detailed.
Tool Set
A specific tool set is necessary for locking profile fasteners and connecting support profiles, including assembly tools and support brackets.
Positioning System
The positioning module integrates barcode tape for positioning with barcode readers. It includes stainless steel strips, clamping elements, and clip-on holders, with configuration based on customer specifications. The system ensures accurate positioning and easy repairs.
Specifications
The ProShell support profile is a modular system allowing adjustable connections to shelf or floor uprights. It supports conductor rails at intervals up to 3.2 meters. The 0812 and 0831 current collectors are dual units for reversible operation, with a maximum current capacity of 160A and a travel speed of 400 m/min. They are available in standard and low-temperature versions.
Procedures
Installation of the ProShell system does not require specific plans, as it allows flexible positioning of slotted floor uprights, except at power feed locations. Installation plans are available for a fee.
Norms and Recommendations
The ProShell system is not suitable for curved tracks or vertical installation. It is designed for linear tracks and can be used with up to 5 poles for the 0831 system and 4 poles for the 0812 system. For higher pole numbers, systems can be installed in parallel.
Technical Data
Conductor rail systems have varying rated currents and voltages, with suspension spacing and rail lengths specified. The document provides a summary of different system types, including single pole insulated, compact, and enclosed rails.
Key Data from Tables and Diagrams
The tables provide detailed technical data for different conductor rail programs, including rated current, voltage, suspension spacing, and rail length. System diagrams illustrate the layout and installation plans for the ProShell system with 0812 and 0831 conductor rail systems.
Additional Information
The document also highlights other products from Conductix-Wampfler, such as cable reels, festoon systems, and energy chains, emphasizing their role in energy and data transmission.
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Catalog excerpts

ProShell Support Profile for AS/RS and Transfer Cars-1

ProShell Support Profile for AS/RS and Transfer Cars An Option for Conductix-Wampfler Conductor Rail Systems

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ProShell Support Profile for AS/RS and Transfer Cars-3

Table of Contents System Description System Advantages Technical Data Modular Concept Basic Modules ProShell Basic Module 0812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 . . ProShell Basic Module 0831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 . . Strain Relief Extension Modules...

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ProShell Support Profile for AS/RS and Transfer Cars-4

ProShell Support Profile System Description The ProShell Support Profile has been designed as a substructure for Conductor Rail Systems 0812 and 0831 – to supply automated storage and retrieval systems, transfer cars, and similar applications with electrical power. ProShell is a modular, quick-assembly system that allows fast and secure integration of the conductor rails into the AS/RS. It includes components to easily connect the rail system to the shelf uprights or floor mounting brackets. The system consists of support profiles, profile connectors, profile fasteners, and clip-on rail brackets...

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ProShell Support Profile for AS/RS and Transfer Cars-5

ProShell Support Profile The Clever Mounting Solution The support profile system protects the conductor rails and permits easy integration into warehouse and logistics applications with preferably straight track layouts. For the planner, this means a standardized, flexible interface and installation space for various numbers of poles and amperages. Elaborate installation plans are a thing of the past due to variable positioning of the connecting points (quick system fastening) on present shelves, or the optionally available single-hole system consoles. ProShell is synonymous with robust, sophisticated...

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ProShell Support Profile for AS/RS and Transfer Cars-6

ProShell Support Profile Technical Data Material: Installation dimensions: Rated suspension spacing: Connection to shelves: Conductor rails: Options: Roll-formed galvanized steel profile with rounded edges and high torsional stiffness Height: 123 mm, depth: 183 mm (including 0831Current Collector in compact design) Height: 123 mm, depth: 212 mm (including 0812 Current Collector in compact design) 3200 mm By means of screwed-on profile fasteners (customized clip-on or clamping solutions available) Designed to accommodate 0831 and/or 0812 conductor rail styles (rated current: 10 to 400 A) Integrated...

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ProShell Support Profile for AS/RS and Transfer Cars-7

ProShell Support Profile Basic Module for 0812 Conductor Rail Basic modules contain power feed connectors, anchor clamps for the support profile, cut-to-length material, a small parts package that includes selected spare small parts and the installation guide. Different designs are used depending on the conductor rails used and the number of poles. - Parts included with a 2 m module: - Basic framework for power feed - One 1 m long ProShell support profile and 2 profile connectors - 2 ProShell anchor clamps - Strain relief - Conductor rail and power feed - Connecting cable, 2 m, 2 x 50 mm² - 4...

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ProShell Support Profile for AS/RS and Transfer Cars-8

ProShell Support Profile Strain Relief for Type 0831 Power Feed For power feeds type 083154 up to 35 mm². Description Strain relief for 0831 ProShell, 4- and 5-pole Extension Modules Extension modules contain the number of 4 m long support profiles indicated and include necessary connectors. Available in three different packaging sizes. Order No. 080043-4311-4-1-C64 080043-4311-4-1-C8 * 080043-4311-4-1-C2 * 080043-4311-1-1-C2 * Standard range Description Extension module 256 m incl. profile connectors Extension module 32 m incl. profile connectors Extension module 8 m incl. profile connectors...

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ProShell Support Profile for AS/RS and Transfer Cars-9

ProShell Support Profile Profile Fastener Profile fasteners are used to mount the support profiles on shelf uprights or slotted floor uprights. After the fastener is screwed to the upright/vertical support bracket, the horizontal support profile is clipped on, and the fastener closed with the latching tool. Description Profile fasteners package, 5 pcs. with screws (mounting to uprights/slotted floor uprights) * Standard range Customized Fasteners Profile fasteners interfacing with the customer‘s structure can be customized, to fit the shelves’ hole pattern or as a clip-on solution. Customized...

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ProShell Support Profile for AS/RS and Transfer Cars-10

ProShell Support Profile Slotted Floor Uprights Floor uprights with universal hole pattern and single-hole installation. Provided with heavy-duty dowel HSA M10x113 50/40/10 and washer. Suitable for uncracked concrete floors only. For common concrete grades: min. C20/25 up to max. C50/60. Description Bracket H = 300 Bracket H = 400 Bracket H = 500 Bracket H = 600 Bracket H = 700 * Standard range Rail Brackets Rail brackets connect the support profile with the conductor rail system and can be installed without tools (installation with screws optional). Description Rail bracket für 0831 Rail bracket...

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ProShell Support Profile for AS/RS and Transfer Cars-11

ProShell Support Profile Tool Set In addition to standard tools, this tool set is necessary for locking the profile fasteners and connecting the support profiles. Connecting support profiles Locking profile fasteners Support bracket hinged to support profile, to position conductor rails during installation Assembly tool for profile connectors Locking tool for profile fasteners Set of 5 Support brackets to position conductor rails

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ProShell Support Profile for AS/RS and Transfer Cars-12

ProShell Support Profile Positioning System The positioning module permits fast and flexible integration of the LEUZE barcode tape for positioning with barcode readers BPS 34 and 37. The barcode tape is affixed to a stainless steel strip at our factory according to customer specifications. It is securely fastened to the ProShell system with clip-on holders and two clamping elements. The barcode tape is 50 mm wide and can be fastened above or below the support profiles. The module is configured according to the customer’s order and contains all parts needed for attachment to the support profile....

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