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ProfiDAT®compact Data Transmission System Program 0515

ProfiDAT®compact Data Transmission System Program 0515
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ProfiDAT®compact Data Transmission System Program 0515

Product catalog summary
System Description
  • General Information: ProfiDAT®compact is a WiFi-based bi-directional data transmission system designed for continuous communication between a local network and moving consumers. It can be installed alongside a conductor rail system, serving as a grounding conductor rail and integrating a positioning system.
  • Functional Principle: The system uses a slotted waveguide to transmit high-frequency radio waves, ensuring high signal quality over long distances and minimizing interference.
  • Benefits: It offers a 3-in-1 solution with data transmission, PE rail, and positioning rail functionalities, and is compatible with various systems like lifters and curves.
Main Components
  • Feed-In: Introduces data signals into the ProfiDAT®compact rail, with an access point serving as the interface to the customer's network.
  • ProfiDAT®compact Rail: Aluminum rails guide WiFi signals and can be used as grounding conductor rails, supporting integrated positioning strips for vehicle tracking.
  • Mobile Unit: Includes collectors and clients that interface with the WiFi system and the customer's network.
PE Rail Functionality

The rail must connect to the customer's PE cable, capable of carrying at least half of the phase current, with all grounding points marked.

Positioning Functionality

The rail can accommodate a code band for vehicle positioning, with an optical reading head for position detection.

Recommended Positioning System Suppliers:
  • Pepperl+Fuchs: Reading head: PCV50-F200-B17-V1D, Matrix code tape: PCV*-CA10-*
  • SICK: Reading head: OLM 100 + 200, Barcode tape (BCB): Part no. 5341378
  • Leuze: Positioning system: BPS 300, Barcode tape (BCB): Part no. 50106979*; Positioning system: BPS 8, Barcode tape (BCB): Part no. 50106980*
Scope of Delivery and Interface to the Customers’ Network:

ProfiDAT®compact provides reliable Ethernet data transmission, including access points and clients connected through RJ45 connectors, with control signals transmitted through PROFINET or Ethernet/IP protocols.

Product Data:
  • Environmental Conditions: Indoor applications
  • Curves: Min. radius vertical: 750 mm, min. radius horizontal: 2300 mm
  • Distance between ProfiDAT®compact rail and conductor rail: Starting from 28 mm
  • Maximum Amperage: 400 A as PE rail, 32 A per Collector
  • Maximum traveling speed: 600 m/min on straight rails, 40 m/min on transitions
  • Ethernet Data Rate: 100 MBit/s
  • Frequency: 5 GHz, IEEE 802.11
  • Compatible Communication Protocols: Ethernet, PROFINET, Ethernet/IP
  • Maximum System Length: No limitation; max. segment length: 120 m
  • Maximum number of Clients per Segment: 20
Relevant Standards:
  • DIN EN 60664-1, VDE 0110-1:2008-1
  • DIN EN 60204-1, VDE 0113-1:2019-06
  • DIN EN 60529, VDE 0470-1:2014-09
  • DIN EN 60204-32, VDE 0113-32:2009-03
System Overview and Performance:

The ProfiDAT®compact system includes components such as code bands and optical reading heads, designed for high-performance data transmission and positioning.

Technical Data ProfiDAT®compact Transceivers:
  • Measures: Height: 156 mm, Depth: 127 mm, Width: 26 mm
  • Weight: 0.52 kg
  • Mounting Options: S7-300, S7-1500, 35 mm DIN-Top-hat rail, wall mounting
  • Protection Class: IP30
  • Data Connection: RJ45, 100 MBit/s
  • Power Supply: Power-over-Ethernet, 24 V DC
System Components:
  • Rail Components: Straight and curved rails with or without positioning strips
  • Feed-In Components: Line and end feed-in sets
  • Access Points: Configured for customer-specific applications
Specifications: The document outlines dimensions and installation requirements for components like hanger clamps and rail connectors.
Procedures: Installation procedures for the ProfiDAT®compact rail and transceivers are detailed, emphasizing accurate installation for reliability.
Standards and Recommendations: The document highlights the need for grounding according to local regulations and recommends specific communication protocols.
Key Components: Describes the scope of delivery for components, including part numbers for spare parts.
Service Packages: Conductix-Wampfler offers engineering consulting, project management, commissioning, and installation services.
Service Scope and Benefits:
The document outlines the service scope for installation, including mechanical installation and data transmission measurement.
Product Offerings:
Conductix-Wampfler offers solutions for energy, data, and fluid media transport, emphasizing safety and efficiency.
Company Mission:
Conductix-Wampfler aims to provide reliable energy and data transmission systems with customized solutions.
Contact Information:
For inquiries, visit the Conductix-Wampfler website.
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Catalog excerpts

ProfiDAT®compact Data Transmission System Program 0515-1

ProfiDAT® compact Data Transmission System Program 0515

 Open the catalog to page 1
ProfiDAT®compact Data Transmission System Program 0515-3

System Overview and Performance 10 System Components - Feed-In Components 12 System Components - Rail Components 16 System Components - Mobile Components 20 Interfaces - Mechanical Interfaces 22 Interfaces - Electrical and Data Interfaces 23

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ProfiDAT®compact Data Transmission System Program 0515-4

System Description General Information ProfiDAT®compact is a system for the continuous bi-directional data transmission between a local network and moving consumers. The data transmission is based on WiFi and occurs when the data signal transmits from a stationary antenna to the collector traveling along slotted waveguides. ProfiDAT®compact system can be installed in parallel to a conductor rail system, acting as a grounding conductor rail, or with an integrated positioning system. Here, the bar or matrix code band attaches to the ProfiDAT®compact rail, with an optical sensor positioned next...

 Open the catalog to page 4
ProfiDAT®compact Data Transmission System Program 0515-5

System Description Functional Principle of the Slotted Waveguide A waveguide is a hollow profile with conductive walls that conducts high frequency radio waves. The radio waves are introduced by an antenna at one end and travel down the length of the waveguide. The geometry of the profile determines which range of radio frequencies can be transmitted with low loss. By taking into account certain electromagnetic properties, it is possible to introduce a longitudinal slot along one side without leakage of radio waves into or out of the waveguide. This slot allows a collector to run inside the waveguide,...

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ProfiDAT®compact Data Transmission System Program 0515-6

Main Components ProfiDAT®compact systems consist of three main components: • Feed-in sets • ProfiDAT®compact rails • Mobile units Feed-In The stationary feed-in set introduces data signals from a local network into the ProfiDAT®compact rail and terminates them at the end of a segment with the help of a terminating resistor. An access point connected to the feed-in antenna functions as interface between the customer’s network and the ProfiDAT®compact system. ProfiDAT®compact Access Point Siemens IWLAN (*) Connected to access point Terminating resistor Feed-in Set = Feed-in (left) and terminating...

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ProfiDAT®compact Data Transmission System Program 0515-7

Main Components Mobile Unit The mobile unit includes the ProfiDAT®compact collectors and clients. The antennas pull the signal from the rail and sends them to the connected client mounted on a mobile vehicle. The antennas also have integrated carbon brushes that connect the mobile vehicle to the ProfiDAT®compact, and thus allowing the rail to act as a ground (PE). The clients interface with ProfiDAT®compact’s WiFi system and the customers network on the mobile vehicle. Antenna Carbon Brush HF cable ProfiDAT®compact collector ProfiDAT®compact Client Siemens IWLAN (*) PE* Rail Functionality For...

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ProfiDAT®compact Data Transmission System Program 0515-8

Main Components Positioning Functionality The ProfiDAT®compact rail with integrated positioning strip offers an additional space to affix a code band with a maximum height of 20 mm onto the slotted waveguide without the need to install any other components. Thus, the ProfiDAT®compact system saves even more space, as no additional barcode holder is required. With the addition of an optical reading head, which can be installed next to the current collectors, this code band delivers information about the position of the mobile vehicle(s). Both code band and reading head can be sourced from different...

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ProfiDAT®compact Data Transmission System Program 0515-9

Product Data Ethernet Data Rate Data Interface Compatible Communication Protocols · Ethernet (TCP/IP, UDP) · PROFINET/PROFIsafe, conformance class A · Ethernet/IP Maximum System Length No limitation; max. segment length supplied by one Access Point: 120 m Maximum number of Clients per Segment / Access Point Profile Dimensions With positioning strip Standard Profile length: 5 m Without positioning strip Permissible Ambient Temperature Range -20°C to +55°C (other limits to be clarified on request – transceivers can be installed in an air-conditioned control cabinet) Max. Ambient Temperature Difference...

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ProfiDAT®compact Data Transmission System Program 0515-10

Arrangement of an exemplary ProfiDAT®compact system with all its components. Components outside the scope of delivery: A: Code band B: Optical reading head Sample Parts List - System length of 100 m with 1 mobile Consumer Item Service Packages Mechanical installation & measurement of the ProfiDAT®compact system (including reporting) 1 Commisioning & fine tuning of the ProfiDAT® compact system (including reporting)

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ProfiDAT®compact Data Transmission System Program 0515-11

Layout-Specific Data Transmission Performance 11 Segment = Rail Segment supplied by one access point. All consumers (clients) assume 2 collectors each. 2) All lengths assume line feed-in. 1 Abb: © Siemens AG 2019, Ale Rechte vorbehaiten

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ProfiDAT®compact Data Transmission System Program 0515-12

System Components Feed-In Components Feed-In Sets End feed-in set - rail with positioning strip (rail end caps included) – Part No.: 051551-03 End feed-in set - rail without positioning strip (rail end caps included) – Part No.: 051551-04 Feed-in sets introduce data signals from access points into the ProfiDAT®compact rail and terminate them at the end of a segment with stationary antennas integrated into the rail profile. Therefore one stationary antenna is connected to an access point and the stationary antenna on the opposite side of a segement is connected to a terminating resistor. Access...

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ProfiDAT®compact Data Transmission System Program 0515-13

System Components Feed-In Components Feed-In Sets Line feed-in set - rail with positioning strip – Part No.: 051551-01 Line feed-in set - rail without positioning strip – Part No.: 051551-02 Please note: each ProfiDAT®compact system with line feed also requires (despite the line feed-in set) an end feed-in set, to terminate the signals at both ends of a segment. Terminating resistors will be supplied with the access points. Set includes: • 2 feed-in rails connected by a rail connector • 2 rail connectors (on each end) Line feed-in set = 2 feed-in rails connected with a rail connect

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ProfiDAT®compact Data Transmission System Program 0515-14

Access Points ProfiDAT ® compact Background ProfiDAT®compact IWLAN transceivers The ProfiDAT® compact transceivers (access points or clients) send and receive data via MAC-based data communication in accordance with the IEEE 802.11 standard. Access points are installed stationary near the feed-in units. They function as an interface between a stationary Ethernet network and the wireless data transmission through the ProfiDAT®compact profile. Moreover, they coordinate the communication to and between clients (transceivers installed on the mobile vehicles). This also means a ProfiDAT® compact system...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.