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Product Overview Conductor Rails

Product Overview Conductor Rails
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Product Overview Conductor Rails

Product catalog summary
Product Overview
Conductix-Wampfler provides insulated conductor rails for power and data transmission in industries like automotive, crane systems, and amusement parks. The modular systems allow customization in poles and length for diverse applications.
Optimized Mounting Solutions
The ProShell system ensures quick and secure integration of conductor rails in automated storage and retrieval systems, supporting up to 7 poles and 400 A with mounting distances up to 3200 mm.
Product Lines
  • SingleFlexLine 0811/0815: Suitable for curving applications in monorail systems and packaging machines, with currents from 10 to 100 A.
  • SinglePowerLine 0812/0813: Ideal for straight rail runs in crane and transport systems, supporting currents from 25 to 1250 A.
  • MultiLine 0831/0835: Compact systems for high storage and logistic shuttles, with currents from 1 to 125 A.
  • BoxLine 0842: Enclosed systems for crane systems and building maintenance, supporting 4 to 7 poles.
System Structure
The system includes insulating profiles, ground poles, rail connectors, and collector assemblies for safe power transmission.
Installation and Safety
Emphasizing safety with full insulation and contact protection, the systems feature plug connectors and modular extensions for complex applications.
Service and Support
Conductix-Wampfler offers project planning, assembly, commissioning, and maintenance services, including rental services and installation supervision.
Applications and Custom Solutions
The systems support monorail, crane, and specialized machinery applications, with tailored solutions for specific energy management needs.
Overview
Conductix-Wampfler specializes in continuous and reliable energy and data transmission systems for industrial settings like steel mills and shipyards.
Motorized Cable & Hose Reels
Designed for rapid and safe transmission of energy, data, media, and fluids over various distances and directions.
Spring Cable & Hose Reels
Robust design for reliable energy, signal, data, and fluid supply to tools, cranes, and vehicles.
Festoon Systems
Versatile and robust cable trolleys for a wide range of industrial applications.
Retractors and Balancers
Enhance productivity by reducing physical load with high reliability.
Inductive Power Transfer IPT®
No-contact system ideal for high-speed tasks requiring wear resistance, efficiently transferring energy and data.
Slip Ring Assemblies
Ensure reliable energy and data transfer in rotating applications, emphasizing flexibility and reliability.
Conveyor Systems
Offering manual, semiautomatic, or Power & Free options, providing flexibility through customizable layouts.
Energy Guiding Chains
Versatile solutions for transferring energy, data, air, and fluid hoses across various industrial applications.
Mission Statement
Committed to providing continuous and reliable energy and data transmission systems to keep operations running smoothly.
Contact Information
For more information or to contact a sales office, visit: www.conductix.com/contact-search
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Catalog excerpts

Product Overview Conductor Rails-1

Product Overview Conductor Rails

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Product Overview Conductor Rails-2

The Simple Solution! Insulated conductor rails are one of the most widely used systems for the transmission of power and data. Conductor rail solutions from Conductix-Wampfler are in use in a variety of systems around the world. SingleFlexLine 0811 on an electrified monorail system in a brewery Whether on automotive production lines, in a variety of crane systems, in packing machines, in high-storage warehouses, in the infrastructure of airport terminals, or in amusement park rides – people count on Conductix-Wampfler conductor rails, and not without reason. These features of the product line,...

 Open the catalog to page 2
Product Overview Conductor Rails-3

Optimized Mounting Solutions ProShell: systematic efficiency on AS/RS ProShell is a modular, quick-assembly system that allows fast and secure integration of 0812 and 0831 conductor rails in the AS/RS aisles (on shelf uprights or floor mounting brackets). • Protects the conductor rail system on three sides • Keeps the rail system aligned, regardless of temperatures • Mounting distances up to 3200 mm • Secure and functional system interface between shelves and energy supply • Up to 7 poles, 400 A (with rail program 0812) • Slots for additional accessories, e.g. positiong systems, landmarks, etc....

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Product Overview Conductor Rails-4

Conductix-Wampfler Conductor Rails 1. Conductor rail with insulating profile with contact guard, designed according to international standards 2. PE ground pole 3. Rail connector 4. End cap 5. Feed connector 6. Hanger clamp 7. Collector assembly optionally with protection against polarity errors for the safe, quick connection of units to terminate system ends and protect against contact for convention connection to the stationary power supply for safe transmission and compensation of movement tolerances in positive guide and long service life

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Product Overview Conductor Rails-5

Conductix-Wampfler Conductor Rails Product Line Overview - No Limits! There are different product lines available to cover a variety of requirements. Modular in structure and flexible in use, we have the right solution for nearly any application. Single-pole conductor rail for preferably straight rail runs • Crane systems • Transport systems Multi-pole, compact conductor rail for straight rail runs indoors • High storage systems • Transfer cars • 3-4-5 poles Multi-pole, modular small-scale conductor rail system • Logistic shuttles • AS/RS for automatic small parts warehouses • 2 poles with/without...

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Product Overview Conductor Rails-6

Conductix-Wampfler Conductor Rails The safety of full insulation and integrated contact protection, along with optional PE polarity error protection "PEplus" Simple, precise installation with multipoled hanger clamps and bayonet connector technology Unlimited number of poles, even for complex applications Main applications: - Electrified monorail systems - Packaging machines - Temporary buildings - Ring rails / slip rings - Revolving stages - Small parts warehouses Simple radial layout due to uncomplicated bending of rails at the construction site Standard application data Nominal current range...

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Product Overview Conductor Rails-7

Conductix-Wampfler Conductor Rails High degree of safety due to contact protection and optional PE polarity error protection "PEplus" Fast installation using plug or screw connectors Compact, space-saving installation even in limited installation space, due to optimized phase distance of 12 mm or 14 mm Main applications: - Electrified monorail systems - Ring rails / slip rings - Specialized machines - Sorters and small parts warehouses Fast, modular extension with multi-pole combinations of hanger clamps (2, 4, 6, 8, and 10 poles) Flexible use thanks to simple adaptation to the load-bearing profile...

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Product Overview Conductor Rails-8

Conductix-Wampfler Conductor Rails

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Product Overview Conductor Rails-9

Conductix-Wampfler Conductor Rails High availability even in harsh ambient conditions, with a robust design and a variety of conducting materials Safety due to finger guard and high-quality insulation Simple, precise installation with single-pole and combinable multipole hanger clamps (3, 4, and 5 poles) Main applications: - Crane systems of medium load capacity - People movers - Specialized systems Unlimited number of poles, even for complex applications Curve capability using arc segments Flexible extension and optional positioning system Standard application data Nominal current range (100%...

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Product Overview Conductor Rails-10

Conductix-Wampfler Conductor Rails High reliability even in harsh environments due to a robust design, and availability of a variety of conductor materials Safety for people and machines due to insulation of the individual poles Simple, precise installation with single-pole and combinable multipole hanger clamps (3, 4, and 5 poles) Main applications: - Heavy-duty crane systems - Cable-driven STS crane carriage systems - People movers - Specialized systems Standard application data Nominal current range (100% duty cycle) Nominal voltage Rail length Outer dimensions (pole) Area of use Rail layout...

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Product Overview Conductor Rails-11

Conductix-Wampfler Conductor Rails MultiLine Fast, cost-effective installation thanks to a multipole design and use of plug connectors Ideal layout due to availability in 3, 4, and 5-pole variants High degree of safety and mechanical rigidity due to massive shared insulators Low mass due to compact design and optimized phase distance Main applications: - High storage systems - Process and hall cranes - Specialized machines - Transfer cars Maintenance-friendly due to fast exchange of rail segments and simple cleaning of the compact profile Flexible extension and optional positioning system Standard...

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Product Overview Conductor Rails-12

Conductix-Wampfler Conductor Rails

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Product Overview Conductor Rails-13

Conductix-Wampfler Conductor Rails Faster, easier mounting due to a more rigid rail profile and uses 50% less rail hangers than comparable systems Fewer individual parts reduce logistics and mounting costs Clip-on fastening and self-aligning connections reduce installation complexity Main applications: - Automated small parts warehouses - Shuttle systems Easily expandable in length and in number of poles Higher stability through two-pole build and hollow chamber structure Standard application data Nominal current range (100% duty cycle) Nominal voltage Rail length Outer dimensions Area of use...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.