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Multipole Conductor Rail MultiLine Program 0831

Multipole Conductor Rail MultiLine Program 0831
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Multipole Conductor Rail MultiLine Program 0831

Product catalog summary
General Information: The Conductix-Wampfler Multipole Conductor Rail Program 0831 is engineered for energy and data transmission in high storage bays, cranes, transport trolleys, and special machinery. It is suitable for both indoor and weather-protected outdoor environments with straight track layouts. The system is protected against direct contact and is available in 3, 4, and 5-pole configurations, supporting currents from 10 to 125 A.
Conductor Rails: The rails are enclosed in high-quality plastic profiles and can be configured in various ways. Standard rail length is 4000 mm, with shorter lengths available. The system includes a connector plug-in system for quick installation and universal steel clamp fasteners for mounting.
Support and Anchor Clamps: Hanger clamps are used to fasten the conductor rail segments, with a maximum support distance of 1000 mm. Anchor clamps control expansion and are typically installed in the middle of an installation.
Power Feeds: Available as end feed or in-line feed, supporting up to 35 mm² cross-section. In-line feeds can be installed at each rail joint.
Expansion Joints: Used for systems exceeding 200 m in length to compensate for expansion.
Current Collectors: These units are installed on mobile power consumers and are fully insulated. They are available with or without terminal boxes and can be easily checked and replaced.
Technical Data: The system supports a nominal voltage of 500 V and a maximum speed of 400 m/min. It operates within an ambient temperature range of -30°C to +55°C. The system complies with various VDE and DIN standards, ensuring safety and reliability.
Materials and Resistance: The conductor rail materials are weather-resistant and have high resistance to certain chemicals. Special materials are available for applications below +5°C.
Installation and Safety: Detailed installation instructions are provided, and optional safety features like locks and safety ropes are available for critical situations.
Technical Specifications:
  • Current collector units are designed for horizontal and vertical operations, with specifications for copper graphite collector shoes, contact pressure, and maximum current load.
  • Horizontal operation units have a deflection tolerance of ±50 mm, while vertical operation units have a deflection tolerance of ±30 mm.
  • Assembly tolerances are recommended to be below ±10 mm.
  • Connection cables are highly flexible and must be ordered separately.
Product Variants:
  • Current collector units are available with or without PE (protective earth) and in configurations for 3, 4, or 5 poles.
  • Units are specified for different operations: horizontal with support spring plates "left" or "right", and vertical operation.
Current Load and Connection:
  • Max current load varies by cable size: 80 A with 16 mm² cable, 55 A with 6 mm² cable, and 34 A with 2.5 mm² cable.
  • Double current collector units are available for power supply and control, with specific part numbers for each configuration.
Mounting and Accessories:
  • Support arms and girder clips are available in various sizes and materials, with specific load capacities and deflection tolerances.
  • Weld-on brackets are provided for support arm installation.
Program Overview:
  • The document outlines various conductor rail programs, detailing nominal current, voltage grade, support spacing, and rail dimensions.
  • Single pole and multipole insulated conductor rails are available, with specific configurations for different applications.
Additional Solutions:
  • Conductix-Wampfler offers a range of energy and data transmission systems, including cable reels, festoon systems, non-insulated conductor rails, and more.
  • These systems are designed for diverse industrial applications, ensuring reliable energy and data transfer.
See more

Catalog excerpts

Multipole Conductor Rail MultiLine Program 0831-1

Multipole Conductor Rail MultiLine Program 0831

 Open the catalog to page 1
Multipole Conductor Rail MultiLine Program 0831-2

ProShell - the modular carrier profile as a system supplement for program 0812 and 0831 ProShell catalog KAT0800-0003-E available for download at www.conductix.com We reserve the right to carry out any modification of the product at any time in the course of technical progress without prior notice. All our equipment is in accordance with CE. Our general terms of business are effective. We shall send them to you on request. Reprint, even of extracts, is only permitted with our approval.

 Open the catalog to page 2
Multipole Conductor Rail MultiLine Program 0831-3

Contents Description / Technical Data Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conductor Rails Rails complete with pre-mounted Connector. . . . . . . . ....

 Open the catalog to page 3
Multipole Conductor Rail MultiLine Program 0831-4

The Conductix-Wampfler multipole conductor rail program 0831 is protected against direct contact and designed as a flat profile. This system is recommended for high storage bays, cranes, transport trolleys and special machinery. The Conductix-Wampfler multipole conductor rail can be used for energy and data transmission on indoor and weather protected outdoor applications with straight track layouts. • 3, 4 and 5-poles • 10 - 125 A (100% Duty cycle) • protected against direct contact little space consumption / combinable with ProShell Support Profile installation vertical and horizontal quick...

 Open the catalog to page 4
Multipole Conductor Rail MultiLine Program 0831-5

Note: Additional informations on request.

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Multipole Conductor Rail MultiLine Program 0831-6

Multipole Conductor Rail * Standard range Short lengths (SAP CONFIG 3129410) Order Example: Multipole conductor rail program 0831 steel 32 A 4-poles for power supply 4 m long with PE = 12 (without PE = number of poles = 4 length = 4 m conductor rail for 32 A program 0831 Note Plastic and metal (conductive material) have a different expansion behavior. To compensate for rail- and insulation at the reference temperature of 20° C are of different lengths (2 mm shorter rail, as insulation). A gap in the assembled state, between the rails, of 2 to max. 8 mm. is possible, depending on temperature....

 Open the catalog to page 6
Multipole Conductor Rail MultiLine Program 0831-7

Technical details • Connection cable max. 35 mm2 • Suitable for all types of multipole conductor rails • Use cable lugs for threaded connection M8 (not included) * Standard range

 Open the catalog to page 7
Multipole Conductor Rail MultiLine Program 0831-8

Technical details • Connection cable max. 35 mm2 • Cable lugs (according to nominal current) are included • connection screws M 6 * Standard range

 Open the catalog to page 8
Multipole Conductor Rail MultiLine Program 0831-9

Note The safety rope is attached to the substructure. It serves as a collecting protection of the conductor line eg in the telegrams based with a forklift or other influences such as chemical damage to the holder. The safety cable prevents the full system crash. For vertical installation, please contact us.

 Open the catalog to page 9
Multipole Conductor Rail MultiLine Program 0831-10

* Standard range Note The color coding of the fixed points allowed in a simple server failure detection system and strain concept. Installation position in the vicinity of the feed, unless otherwise stated in the project design.

 Open the catalog to page 10
Multipole Conductor Rail MultiLine Program 0831-12

Technical details • Not usable in combination with current collector 083102 Guides: to be fixed to the substructure and represent a fixed point. A „floating“ use is not recommended.

 Open the catalog to page 12
Multipole Conductor Rail MultiLine Program 0831-13

Expansion Elements with PE Part No. See hints page 14 (dimensioning / quantity). How to select Expansion Elements Expansion elements are installed in systems exceeding a total system length of 200 m as shown below, if the ambient temperature variation (AT) is more than 20°C during operation. Expansion joints are not required if the total system length is shorter than 200 m or if the ambient temperature variation (AT) is below 20°C during operation. An anchor clamp in the middle of the system halfes the expansion travel and eases positioning of the hanger clamps. Pay attention to the distance...

 Open the catalog to page 13
Multipole Conductor Rail MultiLine Program 0831-14

Air gap read from diagram: ~ 38 mm Air gap calculated: s = 50 — = 38 mm

 Open the catalog to page 14
Multipole Conductor Rail MultiLine Program 0831-15

Technical details • Collector shoe material: copper graphite • Max. wearing height: 5 mm • Contact pressure: 5 N • Deflection (horizontal/vertical): ± 30 mm • Assembly tolerances below ± 10 mm recommended • Connection cables (highly flexible) to be ordered separately (see page 17) • The current collectors are not for use with program 0811! • Do not use in combination with air gap insulation 083195 and transfer points 083172 * Standard range 1) Depending on cross section of connection cable; limit 55 A * Standard range

 Open the catalog to page 15
Multipole Conductor Rail MultiLine Program 0831-16

Technical details • Collector shoe material: copper graphite • Max. wearing height: 8 mm • Contact pressure: 10 N • Deflection (horizontal/vertical): ± 50 mm • Assembly tolerances below ± 10 mm recommended • Connection cables (highly flexible) to be ordered separately (see page 17) • The current collectors can also be used for transfer points * Standard range

 Open the catalog to page 16
Multipole Conductor Rail MultiLine Program 0831-17

Technical details • Position and type see current collector unit 083107-... • For horizontal operation of the current collector unit • Use only with collector support bracket 083050-.. * Standard range (SAP KONFIG 3126191) 1) Intermediate lengths are available Please note: The connection cable is highly flexible and double insulated and must be ordered in the required length and size. Amperage for single-core cables installed free in air according to DIN VDE 57 100 part 523.

 Open the catalog to page 17
Multipole Conductor Rail MultiLine Program 0831-18

Sliding surface Technical details • Shown is the version for „pick-up guides for transfer points" • Collector shoe material: copper graphit • Contact pressure per collector arm: 5 N • Max. current load: 55 A with 6 mm2 connection cable at 100% duty cycle 34 A with 2.5 mm2 connection cable at 100% duty cycle • Deflection (horizontal/vertical): ±30 mm • Assembly tolerances below ±10 mm recommended • The current collector units are not for use with program 0811! • Other connection cable cross sections on request • To arrange above as double-current-collectors separate part no. for the complementary...

 Open the catalog to page 18

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