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Jay Radio Remote Controls UD Series

Jay Radio Remote Controls UD Series
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Jay Radio Remote Controls UD Series

Product catalog summary
Overview: The UD Series by Jay Radio Remote Controls offers enhanced-safety radio remote controls for industrial applications such as lifting, equipment handling, and construction. These controls comply with European directives and standards, ensuring high safety and performance levels.
Compliance and Standards: The UD Series meets European directives including EN ISO 13849-1:2015 for PL d performance level, EN 61508 for SIL 2, and EN ISO 13850 for Stop Category 0. It also complies with USA FCC certification for specific transmitters.
Applications: Typical applications include industrial lifting (cranes, hoists), industrial equipment (ovens, transfer cranes), industrial vehicles (bulk product transport), and construction (tower cranes).
Product Features: The UD Series features modular design options with ergonomic transmitters and easy-to-install receivers. Key features include one-hand control, button accessibility, and adaptability to different radio configurations.
Safety and Maintenance: Safety features include electronic key access, infrared start-up validation, and usage memorization. Maintenance is supported by customization stored in electronic keys, diagnostic aid indicator lights, and parameter definition software.
Technical Specifications: Transmitters have 6, 8, or 10 function buttons with an emergency stop palmswitch. Receivers include control and safety relays, with options for different power supplies and relay configurations.
Additional Options: Options include infrared start-up validation and RS232 serial link boards for diagnostics and programming.
Specifications: The document details the DialogUD and DialogUR software for configuration and diagnostics, IR start-up validation, transmitter-receiver association, and safety features.
Procedures: To start equipment, the transmitter must be pointed towards the IR module. The IR start-up field ranges from 0 to 25 meters, with up to three IR modules connectable to the UDR receiver. Transmitter-receiver association allows multiple transmitters to control receivers without interference.
Norms and Standards: Safety features comply with EN ISO 13849-1 and EN 954-1 standards, ensuring emergency stop performance and redundant control of the emergency stop circuit.
Recommendations: It is recommended to keep the wiring of the UDF1 IR module separate from power cables to avoid interference. Specific product references are advised for optimal configuration.
Technical Characteristics: Detailed technical characteristics of the URE transmitter and UDB2/UWB batteries are provided, including housing materials, dimensions, temperature ranges, charging times, and power supply options.
Safety Features: The UD remote controls include active priority shutdown, electronic key access, standby mode, and mechanical button protection. Receiver safety features include passive shutdown and emergency stop compliance.
Functional Characteristics: The transmitter features various function buttons, indicator lights, and communication safety features like permanent radio link and specific identity codes for each transmitter-receiver pair.
Mechanical, Functional, and Environmental Characteristics: Devices feature ABS shock-resistant housing with an IP65 rating. Weight varies from 400g to 490g, with dimensions up to 288 x 82 x 64 mm. Operating temperature range is -20°C to +50°C, and storage temperatures range from -30°C to +70°C without the battery.
Electrical and Radio Characteristics: Power is supplied via plug-in UDB2 or UWB. Devices operate on 433-434 MHz, 869 MHz, and 911-918 MHz bands, with user-programmable frequencies. Transmit power is less than 10 mW for certain bands, and modulation is FM. Average range is 100 m in industrial environments and 300 m in unobstructed areas.
Functional Characteristics: Devices include various function buttons, such as one-step and two-step pushbuttons, rotary switches, and electronic switches. They also feature an emergency stop palmswitch, electronic key, and standby mode with a programmable time delay.
Mechanical and Environmental Withstand Characteristics: Housing is made of grey ABS with an IP65 rating, weighing approximately 1.1 kg. Dimensions are 200 x 120 x 75 mm. Operating temperature range is -20°C to +50°C, and storage temperature is -30°C to +70°C.
Radio Characteristics: Devices comply with EN 300 220 standards, with 64 user-programmable frequencies in the 433-434 MHz bands. Sensitivity is better than -100 dBm.
Electrical Characteristics: Power supply options include DC and AC versions, with specific voltage and current requirements. Control and safety relays are included, with a maximum breaking capacity of 2000 VA and a maximum current of 8A.
Radio Frequency Tables: Detailed frequency tables for the 433-434 MHz, 911-918 MHz, and 869 MHz bands are provided, listing channel numbers and corresponding frequencies.
Dimensions and Accessories: Detailed dimensions for various models and accessories such as chargers, adapters, and mounting brackets are included. The UDF1 infrared module and its installation are described.
Selection Guide: A selection guide for ordering standard units, including transmitters and receivers, with additional references for specific configurations is provided.
Power Supply and Relay Configuration: Power supply connections for different types of receivers are outlined, specifying terminals for various voltage requirements. Surge limiters are recommended to extend relay life, and guided contacts for K1 and K2 contactors are mandated.
Transmitter and Receiver Specifications: Various transmitter models with different button configurations are detailed, including one-step and two-step pushbuttons, and rotary switches. Corresponding receiver models are described, highlighting the number of relays and their activation based on transmitter inputs.
Button and Relay Programming: Programming options for button-relay correspondence are provided, including interlocking settings and control types for rotary switches.
Electronic Keys and Accessories: Electronic keys are supplied with each receiver, with additional keys available for extra transmitters. Instructions for compatibility and replacement are provided, emphasizing the importance of matching key numbers and receiver IDs.
Selection Guide: A selection guide for separate elements is included, detailing communication types, button configurations, and programming options for various transmitter and receiver models.
Overview: The document provides technical specifications and accessory options for radio remote control systems operating in various frequency bands.
Specifications:
  • Frequency Bands: Options include 433-434 MHz, 869 MHz, and 911-918 MHz, with some models featuring a 'start-up by IR validation' function.
  • Outputs: Models vary in the number of relays, with configurations such as 3+12 or 3+18 relays.
  • Power Supply: Options range from 12-24 Vdc to 115-230 Vac.
Programming Features:
  • Interlocking: Various interlocking configurations are available for pushbuttons, including no interlocking, interlocking with relays set to OFF, and priority-based interlocking.
  • Button-Relay Correspondence: Different configurations for transmitter and receiver relay control, including special customization options.
Accessory Selection Guide:
  • Transmitter Accessories: Includes standard and fast-charge batteries, chargers, power supply connectors, and various straps and protective cases.
  • Receiver Accessories: Features a range of antennas for different frequency bands, including straight, insulated, and magnetic remote antennas with various cable lengths.
Additional Options: Various accessories such as lamp-horns, infrared modules, and serial link boards for enhanced functionality are listed.
Conductix-Wampfler Solutions: Conductix-Wampfler's range of products, including slip ring assemblies, inductive power transfer systems, conductor rails, cable and hose reels, festoon systems, and more, are briefly mentioned, emphasizing their reliability and flexibility in industrial applications.
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Catalog excerpts

Jay Radio Remote Controls UD Series-1

Jay Radio Remote Controls UD Series

 Open the catalog to page 1
Jay Radio Remote Controls UD Series-3

Industrial enhanced-safety radio remote controls Typical applications: ♦ Industrial lifting • Travelling cranes, gantry cranes • Monorails, Hoists, jib cranes ♦ Industrial equipment • Handling systems • Dynamic storage • Ovens • Transfer cranes ♦ Industrial vehicles • Bulk product transport • Animal feed transport • Sanitation • Aircraft pushers ♦ Construction • Tower cranes • Concrete pumps in#- A radio remote control provides numerous advantages: • Large freedom of movement • Easy to use • Precise, quality manoeuvres • Visibility • Productivity in# With the UD radio remote controls, Jay provides...

 Open the catalog to page 3
Jay Radio Remote Controls UD Series-4

2- Product features 2.1 URE transmitter The transmitter is formed by a hand-held unit having 2 or 4 function buttons, a «On/Horn» button and an emergency stop palmswitch. The unit’s highly adaptable design allows for installation, in each location, of 5 different types of function buttons as described below: - One-step pushbutton (single speed) - Two-step pushbutton (double speed) - Rotary switch with 2 fixed positions - Rotary switch with 3 fixed positions - Rotary switch with 3 positions with auto. return Two parameters can be easily adapted to the environment by a trained operator: - Operating...

 Open the catalog to page 4
Jay Radio Remote Controls UD Series-5

2.3 Transmitter function button labels D O W N The various button functions are identified by means of adhesive5 6 placed in he recesses provided in the transmitter unit housing at each button labels location. The labels are supplied in the form of sheets with the various labels you will need for your application. Simply choose the labels corresponding S + to yourN W E configuration. O O OFF * Kit of 90 b/w labels «movements, special and customization functions» for pushbuttons and switches * = Label sheets provided as standard supply with UDE transmitter O N S U E O U Standard label advised...

 Open the catalog to page 5
Jay Radio Remote Controls UD Series-6

2.6 UDR receiver The receiver is formed by a basic board on which the following components can be connected: - 2 to 3 boards with 6 control relays - 1 RS232 serial link board for diagnostic and programming purposes (option and accessory) The basic board systematically comprises: - 1 «Horn» relay (active when the transmitter «On/Horn» button is pressed, not auto-maintained) - 2 safety relays (active when the transmitter «On/Horn» button is pressed, auto-maintained until passive or active stop) - 3 terminal strips for UDF1 IR modules (option - see next page) «Control» cable gland «Horn» relay terminal...

 Open the catalog to page 6
Jay Radio Remote Controls UD Series-7

3.2 IR start-up validation Safety feature requiring IR validation to start up a remote controlled equipment can be used. - To start the unit, the operator is required to point the transmitter toward the IR module installed on the equipment to be controlled (see positioning below). This ensures an error-free match-up between the transmitter and the equipment to be controlled. - The IR start-up field of action has a range of 0 to 25 m (see Fig. A). - 3 IR modules can be connected to the UDR receiver. IMPORTANT The wiring of the UDF1 IR module(s) must be separate from the power cables and all other...

 Open the catalog to page 7
Jay Radio Remote Controls UD Series-8

The UD remote controls implement numerous safety features, in particular: Transmitter/Receiver communication safety features: • Permanent radio link : by its non-directional design and insensitivity to the presence of obstacles, the operator is protected from exposure to handling risks during precision manoeuvres and movements. • Each transmitter+receiver pair has its own specific identity code. • Hamming distance (minimum number of bits that differ between 2 messages that are different) of 4. Receiver safety features: • A passive shutdown device shuts down the system if the radio link is jammed....

 Open the catalog to page 8
Jay Radio Remote Controls UD Series-9

- Supplied with UWE202 and UWE207 accessories. - Electronic key, battery and charging system are supplied with the sets presented page 12. - For a transmitter alone, add the additional and complementary accessories. Mechanical, functional and environmental characteristics (1)= Range will vaiy according to environment conditions of transmitter and reception antenna (metal frameworks, walls ... ). Transmit power (built-in antenna) 5.4 URR receiver Mechanical and environment withstand characteristics (2)= Optional Infrared Module (3)= The cover can be replaced by a plastic cable gland (standard...

 Open the catalog to page 9
Jay Radio Remote Controls UD Series-10

Electrical characteristics 5.5 UCR receiver Mechanical and environment withstand characteristics (1)= The cover can be replaced by a plastic cable gland (standard PE) type M16 mounted in its (2)= Possibility of using a BNC plug-in antenna and antenna extension with kit ref. : OWR02. Mechanical and environment withstand characteristics Electrical characteristics (3)= Optional Infrared Modules (4)= The cover can be replaced by a plastic cable gland (standard PE) type M16 mounted in its place. The UDF1 infrared module is systematically delivered with one plastic M16 cable gland. (5)= The number...

 Open the catalog to page 10
Jay Radio Remote Controls UD Series-11

911-918 MHz bands only for UD transmitter

 Open the catalog to page 11
Jay Radio Remote Controls UD Series-12

(Accessory included in the receiver option kit) mm mm Mounting bracket (supplied) mm 7.4 UDB2/UWB charger, adapter and connector URCi-B industrial support charger To charge UDB2 110-230 Vac / 12Vdc, with plugs EU, UK et US To charge UWB 110-230 Vac / 5Vdc, with plugs US EU, UK et US To charge UDB2 Connector to be connected to stabilized power supply or battery, 10 to 30 Vdc UCC● power supply adaptater (Charge voltage of the transmitter internal battery: between 5 and 6 Vdc) To charge UWB Voltage adapter on vehicle socket.

 Open the catalog to page 12
Jay Radio Remote Controls UD Series-14

8- Selection guide, references for ordering 8.1 Standard unit selection guide (transmitter + receiver) Note: the letters W, X, Y and Z are additional references (please refer to the description on the next page). Transmitter button configurations 2 two-step pushbuttons 4 one-step pushbuttons 4 two-step pushbuttons 12 relays 12 relais With dedicated With common second second speed relay speed relay 6 two-step pushbuttons + 1 one-step pushbutton + 1 electronic switch with 3 positions 6 two-step pushbuttons + 2 one-step pushbuttons + 2 electronic switches with 3 positions Reference example: UD3D292D3...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.