Insulated Conductor Rail SinglePowerLine Program 0813

Table of Contents System Description Technical Data 6 General Instructions 7 System Structure 8 Components and their use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Insulated Conductor Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Comparison of different Conductor...

The SinglePowerLine 0813 conductor rail system is used as a standard product in the area of bridge, portal and process cranes, but also in a wide variety of other applications such as amusement rides and people movers . For over 35 years, it is a specified, reliable and approved product in these applications As an insulated single-pole safety conductor rail, the contact-protected system meets requirements for conductor rails according to European (CE) and current international standards and is listed and approved for use in the United States and Canada by Underwriter Laboratories UL, CSA as well...

Technical Data Conductor Rails Aluminum with Stainless Steel Contact Insert Current Load [A] At 100% duty cycle and 35 °C (rated value) At 60% duty cycle and 20 °C Rated voltage Protection type Vertical insertion of current collector: IP23 (DIN EN 60529, VDE 0470-1); horizontal insertion of current collector: IP21 Safety level Finger-safe design (collector: finger-safe entry only) Installation orientation Horizontal with collector entry on bottom side; collector entry sideways optional, for indoor use only Application area Crane construction, container-stacking cranes, steel mill cranes, process...

Application Area This product is intended for the supply of mobile consumers in the rated current range up to 1250 A and voltages up to 690 V / 1000 V. Target applications are hoist/ crane systems, container stacking cranes, steel mill- or STS-cranes and similar applications with one or more mobile units . The insulation materials are resistant to many ingredients used in the industrial environment, depending on concentration and exposure time .All metal parts are available in copper or seawater-resistant aluminum depending on construction type, and should be evaluated in accordance with the...

^ Current Collector: Connects to the moving part of the system . Maintains positive contact with the rail as it slides . Available in different sizes as single or dual current collector, [a Conductor Rails: Stable basic body of conductive material with contact-safe insulated profile . a Rail Connectors: Clamping connectors with insulated cap . Can only be removed with a tool (safety requirement) . [4 Anchor Clamps: Clamping element for anchoring the system . Forces the rail to expand to either side of the anchor point . ^ Hanger Clamps: Freely rotating and thus self-aligning clip-on holder for...

The standard product line offers the following conductor materials: electrolytic copper, aluminum, and our new special material CopperECO III . We therefore offer the ideal solution for every requirement: • Copper, with its good conductivity and low voltage drop, is the ideal conductor, with restrictions in applications in aggressive or corrosive environments . Used when high amperage is needed, particularly in standstill operation . . • As a budget-priced alternative, aluminum rails with a stainless steel contact surface are also available . Using a special procedure, stainless steel and saltwater-resistant...

System Structure Comparison of different Conductor Rail Materials Aluminum-Stainless Steel Corrosion resistance Corrosion resistance Suitable for corrosive environments Standard requirements Application requirements ✔ High amperage requirements, especially in standstill mode (e.g. crane hoist/AS/RS) Highest requirements on current carrying capacity Application example Max. Current Carrying Capacity of Current Collectors (250 A) with different rail materials at 30° C ambient temperature Aluminum-Stainless Steel c) standstill for a longer period (t > ts) Current carrying capacity per current collector...

* Standard range Suspension is carried out using freely swivelling clip-on Hanger Clamps that are self-aligning and permit low-friction slipping in case of thermal expansion . Hanger Clamps are available with hex nuts or square nuts for the mounting of Support Arms / C-rail (see installation accessories) . Note: - Rated suspension spacing 2.5 m, typically 2.4 to 2.6 m - Only for suspended installation - Max . suspension spacing 2.5 m - Hole drilled for mounting 0 11 mm - Hanger in full metall version for heavy duty application on request * Standard range

Rails are connected using compact screw connections . The rail connections must have exposed metal on all contact surfaces and be coated with a thin layer of contact grease (part no . 080021) to protect against corrosion . When mounting clamping screws, use a torque wrench to achieve correct tightening torques . * Standard range

The rails are fixed in one place with Anchor Clamps and can expand freely from that point out . The fixed point is mainly for single feed applications attached close to the power feed or in the center of the conductor rail system . If multiple fixed points are planned, for example at intersections or curves (natural fixed point), the segment between the fixed points must be decoupled using Expansion Units . Clamps are fastened with a clamping cone on the rail insulator * Standard range Order lot size 10 pcs . per size Standard range Material: Copper, tin-plated

Air Gaps Air Gaps are used for the galvanic isolation of sections, such as maintenance segments that can be supplied with power and turned off separately. For each separation point, two Air Gaps must be mounted at a suitable distance to avoid power carryover through the Current Collectors . Please note: Air Gaps are delivered as an assembly set (not pre-assembled) .