Insulated Conductor Rail SinglePowerLine Program 0812

Table of Contents System Description Technical Data General Instructions System Structure Components and their use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Insulated Conductor Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Comparison of different Conductor Rail...

The SinglePowerLine 0812 conductor rail system is used as a standard product to power bridge, portal and process cranes, but can also be used in a wide variety of other applications such as amusement rides and people movers . For over 35 years, it is a specified, reliable, and approved product in these applications . As an insulated single-pole safety conductor rail, the contact-protected system meets requirements for conductor rails according to European (CE) and current international standards With different insulation materials, the 0812 system can be used with applications with conductor...

Technical Data Conductor Rails Stainless Steel Current load [A] At 100% duty cycle and 35 °C (rated value) At 60% duty cycle and 20 °C Rated voltage Protection type Vertical insertion of Current Collector: IP23 (DIN EN 60529, VDE 0470-1); horizontal insertion of Current Collector: IP21 Safety level Finger-safe design (collector: finger-safe entry only) Installation orientation Horizontal with collector entry on bottom side; collector entry sideways optional, for indoor use only Application area Cranes, people movers, and similar applications Indoors and protected outdoors (see protection class)...

Application Area This product is intended to supply electric power to mobile machines at the rated current range up to 400 A and voltages up to 690 V / 1000 V. Target applications are crane installations, people movers, and other rail systems, as well as storage/ retrieval systems and similar applications with one or more mobile units .The production of arcs / curve elements can be done either at the factory or on-site using appropriate bending tools The insulation materials used are resistant to many ingredients used in the industrial environment, depending on concentration and exposure time...

System Structure Components and their use 8 8 1 Current Collector: Connects to the moving part of the system. Maintains positive contact with the rail as it slides. Available in different sizes as single or dual Current Collector. 2 Conductor Rails: Stable basic body of conductive material with contact-safe insulated profile. 3 Rail Connectors: Clamping connectors with insulated cap. Can only be removed with a tool (safety requirement). 4 Anchor Clamps: Clamping element for anchoring the system. Forces the rail to expand to either side of the anchor point. 5 Hanger Clamps: Freely rotating and...

The standard product line offers the following conductor materials: electrolytic copper, aluminum, and our new special material CopperECO III . We therefore offer the ideal solution for every requirement: • Copper, with its good conductivity and low voltage drop, is the ideal conductor, with restrictions in applications in aggressive or corrosive environments . Used when high amperage is needed, particularly in standstill operation . . • As a budget-priced alternative, aluminum rails with a stainless steel contact surface are also available . Using a special procedure, stainless steel and saltwater-resistant...

System Structure Comparison of different Conductor Rail Materials Aluminum-Steel Corrosion resistance Corrosion resistance Suitable for corrosive environments Standard requirements Application requirements ✔ High amperage requirements, especially in standstill mode (e.g. crane hoist/AS/RS) Highest requirements on current carrying capacity Application example Max. Current Carrying Capacity of Current Collectors (100 A) with different rail materials at 30° C ambient temperature Aluminum-Steel c) standstill for a longer period (t > ts) Current carrying capacity per current collector Max. duration...

Note: - Rated suspension spacing 1. 5 m, typically 1. 4 to 1. 5 m - Max . suspension spacing 1. 5 m - Minimum spacing from connectors or power feed 250 mm Suspension is carried out using freely swivelling clip-on Hanger Clamps that are self-aligning and permit low-friction slipping in case of thermal expansion . Hanger Clamps are available with hex nuts or square nuts for the mounting of Support Arms (see installation accessories) . * Standard range Calculation Hint for Hanger Clamps: LSYSTEM 1. 5 m (hanger distance) Installation note - Phase spacing with Insulators > 60 mm - Hole drilled for...

Compact Hanger Clamps Compact Hanger Clamps for fast assembly of 3 or 4 rails indoors . Available for surface mounting or insertion into Conductix-Wampfler Support Arms and mounting brackets in galvanized or stainless steel with 30 mm rated dimensions . - For each fixed point, order two Anchor Clamps per pole - Not recommended for vertical applications * Standard range

Rails are connected using compact screw connections . The rail connections must have exposed metal on all contact surfaces and be coated with a thin layer of contact grease (part no . 080021) to protect against corrosion . When mounting clamping screws, use a torque wrench to achieve correct tightening torques . * Standard range The standard parts of the connectors are in stainless steel

End Caps are used as a rail terminator and contact protection and are fastened to the rails using clamping screws. Please note: Air Gaps are delivered as an assembly set (not pre-assembled) .

To compensate for changes in length due to temperature for systems > 100 m or segments connected between two fixed points, such as Pickup Guides on both ends of the segment, or in curves (natural fixed points), expansion elements are needed to absorb the change in length . The expansion element has two expansion points, each of which can absorb 25 mm of expansion . The expansion elements/expansion unit parts are, like the rails, designed as 4 m standard components . Note: The middle part between the two expansion segments must be supported using hanger clamps (not included - order separately)....