Insulated Conductor Rail SingleFlexLine Program 0811

Contents System Description Technical Data System Components and Standards Project Planning Technical notes and engineering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dimensioning the Conductor Rail System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 . . Conductor Rail arrangement and curves . . . . . . ....

SingleFlexLine Program 0811 The SingleFlexLine Conductor Rail Program Additionally, the 0811 Conductor Rail The SingleFlexLine program is a modular 0811 is used as a standard product in System is available with the Safety system that can be adjusted to the require- countless applications in the industrial ments of energy and data transmissions for sector. It has the advantages of a high “Conductor Rails for Electrified Monorail mobile consumers. This product is intended rigidity due to the profile’s geometry, and Systems”). The specially designed PE for indoor use or weatherproof outdoor use...

Note: Some restrictions may apply in combinations of certain requirements

The modular system SingleFlexLine 0811 is divided into basic components and additional components not necessarily used in all applications . y Conductor Rail [p Rail Connectors 3 Hanger Clamps [p End Caps [5 End Cap with Power Feed 3 Current Collectors Note Owing to technical advancements of our products, this catalog cannot list all available variants and additional components . If needed, please contact our sales department .

Project Planning Technical Notes and Engineering Information 1. Application area and intended use The Conductor Rail System 0811 is designed as a modular, single-pole, and insulated system. Intended applications are facilities with mostly curved tracks and circular or oval applications with or without switches. Typical applications are electrified monorail systems, conveyors, sorters, and other conveyor systems in circular and oval arrays, as well as other indoor and weatherproof outdoor applications. Use in Electrified Monorail Systems (EMS): Specific components and accessories are available...

Project Planning Technical Notes and Engineering Information 8. Hanger Clamps Sliding Hanger Clamps are used to fasten and position the rails. They ensure safe mounting of the rails while allowing the conductor rail to slip within the hanger in case thermal expansion occurs. Hanger Clamps are made from high-strength engineered plastic and are resistant to aging. Damage from aromates from the environment may occur if concentration and exposure time are exceeded. Hanger Clamps, as well as other plastic parts of the system, must not be painted or cleaned with solvents. Installation on painted surfaces...

The rail type is selected according to the total expected load current per route section and the voltage drop during start-up . Notes on voltage drop and special operating conditions The total current of all consumers running simultaneously must not exceed the stated load capacity of the rail at 100% duty cycle . Voltage drop on the conductor rail should not be higher than 3-5% UN . If facilities operate under extreme environmetal conditions, please contact us . Calculating the voltage drop For further information on curves, please see page 15 Rails can be bent down to the following radii:

If the conductor rail is installed inside or alongside a support structure, such as a crane runway or building’s structure, changes in temperature will cause changes in the lengths of the support profile as well as the conductor rail . Due to the different materials used, the degree of expansion will vary. These variations, as well as expansion through self-heating or exposure to external heat sources must be compensated for to prevent compressing or warping of the conductor rail . Expansion Joints are generally used for this purpose . With the 0811 system, the 081121 and 081122 Rail Connectors...

Project Planning tmin Diagram 2 – Number of Connector/Expansion Units when using Steel and Data Metal Rails > 100 m tmin Temperature difference [°C] Temperature difference = ∆rU + ∆rsw ∆rsw = Temperature increase by electric current = 5°C up to 50% duty cycle = 30°C up to 100% duty cycle Conductor Rail system length [m] of Connector/Expansion Units when using Copper Rails > 100 m ∆rU = Variability of ambient temperature 20 24 32 300 400 ≤ 100 m Conductor Rail system length [m] DV = Connector/Expansion Unit FP = Anchor Clamp L = Total Length a = ength inbetween two L Expansion Units Two Expansion...

100A Solid Copper Rail 32A Galvanized Steel Rail 10A Data Metal Rail For control signals and bus information Insulation color: RAL 1018 (other colors by request) Protective Earth (PE) insulation is marked with a green stripe on both sides Type / Conductor material Note: Please contact us if your temperature ranges differ from the above * Standard range Rail Connectors Type of rail connection Rail Connector with insulating cover Standard range

By using the Bending Device (see page 29), the rails can be adjusted to the needed routing or formed in a circular fashion on-site . Smaller curves or circular segments can be ordered from the factory as standard parts . Horizontal rail arrangements Standard 0811 Curves L0 = Rail section L = Insulating section L0 = L2 + 130 L = L2 + 50 R1 = Radius of the track section R2 = Radius of the contact surface R3 = Inside radius of the conductor rail X = 20 + a a = Distance between R1 and the seat area of the Hanger Clamp: - Installed on track section = 15 mm - Installed on support arm or C-rail = 17...

Power Feed Connectors Power feed with cable lug 35 A (not for PE/protective earth connector!) Power feed with crimp cable lug 45 A and PE/protective earth connector s' Power feed with insulating cover PH ' Standard range * Standard range Note: For protective earth connector, use crimp cable lug only!