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Festoon Systems for I-Beams

Festoon Systems for I-Beams
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Festoon Systems for I-Beams

Product catalog summary
Overview of Festoon Systems:
Festoon systems are designed for managing flat and round cables in industrial settings. The document outlines programs 0350, 0360, and 0364, each with specific specifications for cable trolley systems.

Program 0350:
This program includes single-layer cable trolleys for flat cables with a load capacity of up to 125 kg. It features main rollers with diameters of 50 and 63 mm, and components made of hot-dip galvanized steel. The system operates in temperatures from -30°C to +80°C and supports a maximum travel speed of 160 m/min.

Program 0360:
Designed for round cables, this program offers single or dual-layer cable trolleys with load capacities up to 125 kg and main rollers ranging from 50 to 125 mm in diameter.

Program 0364:
This program is for single-layer cable trolleys with round cables, supporting up to 125 kg, with main rollers of 100 and 112 mm in diameter.

Selection and Ordering:
Detailed tables are provided for selecting components like cable trolleys and clamps, identified by order numbers based on sub-assemblies.

Accessories and Spare Parts:
Available accessories include towing ropes and damping devices, with spare parts like replacement rollers and buffers listed for system maintenance.

Technical Specifications:
Technical details such as dimensions, load capacities, and material specifications are included to help users select appropriate systems.
Program Overview:
Programs 0360 and 0364 detail specifications for running gear and cable trolleys, including dimensions, materials, and order numbers for components like main rollers and guide rollers.

Specifications:
- Main Rollers: Diameters of 50, 63, 80, 100, 112, and 125 mm.
- Materials: Steel and Polyurethane options.
- Bearings: Precision ball bearings with lifetime lubrication.
- Temperature Range: -30°C to +80°C.
- Max Travel Speed: Up to 180 m/min.
- Max Load Capacity: Up to 500 kg.

Running Gear Types:
Various types include cylindrical main rollers and those with flanged edges, with options for counter-pressure and guide rollers.

Selection Criteria:
Running gear must have anti-lift rollers and can be customized for different I-beam types.

Ordering Information:
Order numbers are provided for precise specification and ordering.

Applications:
Suitable for use in STS container cranes and systems with additional supports as needed.
Overview of Conductix-Wampfler Components:
Conductix-Wampfler offers components for energy, data, and fluid media transport, tailored to customer needs.

Key Components and Systems:
  • Jib Boom: Equipped with tool transporters and media supply systems.
  • Conductor Rails: Available as enclosed or expandable systems.
  • Non-insulated Conductor Rails: Robust for harsh environments.
  • Cable Reels: Designed for fast and safe transport over distances.
  • Festoon Systems: Known for reliability in industrial applications.
  • Conveyor Systems: Customizable for flexible layouts.
  • Reels, Retractors, and Balancers: Aid in precise positioning.
  • Inductive Power Transfer IPT®: No-contact system for energy and data transfer.
  • Slip Ring Assemblies: Ensure reliable transfer in rotating applications.
  • Energy Guiding Chains: Versatile for various industrial applications.
Mission Statement:
Conductix-Wampfler is committed to providing continuous operation energy and data transmission systems.
Contact Information:
For sales inquiries, visit: www.conductix.com/contact-search
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Catalog excerpts

Festoon Systems for I-Beams-1

Festoon Systems for l-Beams

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Festoon Systems for I-Beams-3

Contents Festoon Systems Festoon System for Flat and Round Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Program 0350 with Main Rollers ø 50 and 63 mm Single Layer Cable Trolleys for Flat Cables with a Load Capacity up to 125 kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Selection of Cable Trolleys and Towing Trolleys . . . . . . . . . . . . . . . . . . ....

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Festoon Systems for I-Beams-4

System Arrangement Festoon System for Flat and Round Cables Towing trolley / towing clamp Cable trolley Cable clamp Cables Damping device Towing rope End clamp A festoon sytem consists of the following components: • 1 x end clamp • X x cable trolleys • 1 x towing trolley or alternatively 1 x towing clamp • cable trolley and towing trolley require a running gear, which must be selected in addition to the trolley under part • cable trolleys and towing trolleys are set to fit the exact track beam, in all cases the track beam must be specified • the system components can be equipped with one or two...

 Open the catalog to page 4
Festoon Systems for I-Beams-5

Program 0350 with Main Rollers ø 50 and 63 mm Single Layer Cable Trolleys for Flat Cables with a Load Capacity up to 125 kg Technical details Cable Supports Buffers Max. Travel Speed 1) Max. Load Capacity 1) Cable Trolley Underpart and Running Gear Fasteners Temperature Range 1) welded to the center plate, lateral-loading single-sided rectangular buffer 160 m/min 125 kg hot-dip galvanized steel stainless steel -30°C to + 80°C 1) depending on roller size/ roller material Ordering Example Clamping bar version 1 (continuous) Clamping bar version 2 (divided) A cable trolley underpart with the following...

 Open the catalog to page 5
Festoon Systems for I-Beams-6

Program 0350 with Main Rollers ø 50 and 63 mm Selection of Cable Trolleys and Towing Trolleys lW Cable trolley Towing trolley 1) without running gear Notes • The table only refers to the cable trolley or towing trolley underpart, the running gear must be selected and added. See page 8 of this catalog. • Additional cable supports for this program are only available for systems with main roller sizes ø 80 and 100 mm. See page 9 of this catalog.

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Festoon Systems for I-Beams-7

Program 0350 with Main Rollers ø 50 and 63 mm 90 Selection of End Clamps and Towing Clamps Towing clamp Towing Clamp Complete

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Festoon Systems for I-Beams-8

Program 0350 with Main Rollers ø 50 and 63 mm Selection of Running Gear Running Gear Main Roller Material Bandage Type HFG with cylindrical main rollers, horizontal guide rollers and anti-lift rollers Steel Polyurethane Steel Polyurethane Steel Polyurethane Steel Polyurethane Type HF with cylindrical main rollers and horizontal guide rollers Type HG with cylindrical main rollers and anti-lift rollers Type H with cylindrical main rollers Note/design • The running gear of the towing trolley must always be equipped with anti-lift rollers. • The anti-lift rollers ø 40 mm are made of steel. • The...

 Open the catalog to page 8
Festoon Systems for I-Beams-9

Program 0350 with Main Rollers ø 80 and 100 mm Single or Dual Layer Cable Trolleys for Flat Cables with a Load Capacity up to 350 kg Technical details Cable Supports Buffers Max. Travel Speed 1) Max. Load Capacity 1) Cable Trolley Underpart and Running Gear Fasteners Temperature Range 1) welded to the center plate, lateral-loading single-sided rectangular buffer 160 m/min 350 kg hot-dip galvanized steel stainless steel -30°C to + 80°C 1) depending on roller size/ roller material Ordering Example Clamping bar version 1 (continuous) Clamping bar version 2 (divided) A cable trolley underpart with...

 Open the catalog to page 9
Festoon Systems for I-Beams-10

Program 0350 with Main Rollers ø 80 and 100 mm Selection of Cable Trolleys and Towing Trolleys lW Cable trolley Towing trolley 1) without running gear Notes • The table only refers to the cable trolley or towing trolley underpart, the running gear must be selected and added. See page 12 of this catalog. • The system components can be equipped with one or two additional supports. See page 11 of this catalog.

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Festoon Systems for I-Beams-11

Program 0350 with Main Rollers ø 80 and 100 mm lk Selection of End Clamps and Towing Clamps Towing clamp Towing Clamp Complete Additional Supports Additional Support Order No. [kg] The support width as well as the clamping bar design of the additional support must correspond to the upper support of the cable trolley.

 Open the catalog to page 11
Festoon Systems for I-Beams-12

Program 0350 with Main Rollers ø 80 and 100 mm Selection of Running Gear Running Gear Main Roller Material Bandage Type HFG with cylindrical main rollers, horizontal guide rollers and anti-lift rollers Type HF with cylindrical main rollers and horizontal guide rollers Type HG with cylindrical main rollers and anti-lift rollers Type H with cylindrical main rollers Note/design • The running gear of the towing trolley must always be equipped with anti-lift rollers. • Main roller ø 80 mm: anti-lift rollers ø 50 mm and horiziontal guide rollers ø 50 mm made of steel • Main roller ø 100 mm: anti-lift...

 Open the catalog to page 12
Festoon Systems for I-Beams-13

Program 0360 with Main Rollers ø 50 and 63 mm Single or Dual Layer Cable Trolleys for Round Cables with a Load Capacity up to 125 kg Technical details Cable Supports Buffers Max. Travel Speed 1) Max. Load Capacity 1) Cable Trolley Underpart and Running Gear Fasteners Temperature Range 1) bolted to the center plate, lateral-loading single-sided rectangular buffer 160 m/min 125 kg hot-dip galvanized steel stainless steel -30°C to + 80°C 1) depending on roller size/ roller material Ordering Example Clamping bar version 1 (continuous) Clamping bar version 2 (divided) A cable trolley underpart with...

 Open the catalog to page 13
Festoon Systems for I-Beams-14

Program 0360 with Main Rollers ø 50 and 63 mm Selection of Cable Trolleys and Towing Trolleys lw Cable trolley 1) without running gear Notes The table only refers to the cable trolley or towing trolley underpart, the running gear must be selected and added. See page 16 of this catalog. • The system components can be equipped with an additional support. See page 15 of this catalog. •

 Open the catalog to page 14

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