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- Festoon Systems for I-Beams Program 0365 / 0370 / 0375
Festoon Systems for I-Beams Program 0365 / 0370 / 0375
Festoon Systems for I-Beams Program 0365 / 0370 / 0375
The document describes the arrangement of festoon systems for flat and round cables, detailing components such as towing trolleys, cable trolleys, cable clamps, damping devices, towing ropes, and end clamps. Each component is crucial for optimal system operation, with selection based on specific application requirements.
A festoon system includes an end clamp, multiple cable trolleys, and a towing clamp or trolley. These require a running gear selected based on track beam specifications. The system can be customized with additional cable supports and accessories like flat or round cable clamps, towing ropes, and damping devices.
This section provides technical details for single-layer cable trolleys with main rollers of 112 mm or 125 mm diameter. Key specifications include a maximum travel speed of 300 m/min and a load capacity of 350 kg. Ordering examples and necessary dimensions and materials for the cable trolley components are provided.
Tables for selecting cable trolleys and towing trolleys detail dimensions such as support diameter, clamping width, and height. The importance of selecting appropriate running gear is emphasized, with order numbers for different configurations provided.
Specifications for end clamps and towing clamps, including dimensions and order numbers, are provided. Proper installation and orientation of the buffer unit in the towing trolley are highlighted.
The document lists various accessories and spare parts for festoon systems, including towing ropes, damping devices, cable organizers, and clamps. Details on wear parts like replacement rollers and shock cords are also provided.
The appendix includes specifications for preference range I-beams, detailing dimensions for standard I-beams used in different programs, crucial for ensuring compatibility with festoon system components.
- Types of Running Gear: Includes Type HMG and Type HMP with cylindrical main rollers, horizontal guide rollers, and anti-lift rollers or plates. Main rollers are available in different diameters (125 mm, 160 mm) with materials like Vulkollan and Adiprene.
- Roller Details: Main rollers are equipped with precision ball bearings, lifetime lubricated, and maintenance-free. Anti-lift rollers are made of stainless steel, and guide rollers have Vulkollan or Adiprene bandages.
- Cable Trolleys: Dual-layer cable trolleys for flat cables with main rollers of 125 mm or 160 mm. They feature bolted cable supports, V-clamping bars, and double-sided cellular buffers. Maximum travel speed is 300 m/min, and load capacity is up to 800 kg.
- Ordering Examples: Detailed examples are provided for ordering cable trolleys, running gear, and clamps, specifying dimensions and order numbers.
- Selection Criteria: Guidelines for selecting appropriate running gear, end clamps, and towing clamps based on beam types and sizes.
- Temperature Range: Operating temperature range for cable trolleys is -30°C to +50°C.
- Installation Recommendations: Towing ropes are recommended for speeds over 50 m/min or travel distances greater than 30 m. Damping devices are suggested for high-speed operations or short cable loops.
- Towing Ropes: Available in galvanized steel or stainless steel, PVC-coated for corrosion protection.
- Damping Devices: Include shock cords made of rubber with plastic plait, with stainless steel fasteners.
- Cable Organizers: For cable loops greater than 4 meters, to prevent cable expansion.
- Clamping Pieces and Spacers: Additional clamping pieces are required for diameter differences between adjacent cables. Spacers are available in small and broad versions for different cable diameters.
This document provides technical specifications and details for accessories used in Festoon Systems, specifically programs 0365, 0370, and 0375. It includes information on flat cable clamps, lifting devices, replacement rollers, wear parts, spare parts, and running gear for cable trolleys.
The document outlines the specifications for flat cable clamps, which can be adjusted by changing the distance between tubes. Key dimensions and weights for various models are provided, ensuring sufficient cable clearance.
Specifications for lifting devices used in cable trolley maintenance are detailed, including maximum dimensions and weights. These devices assist in replacing main rollers or side shields.
The document lists replacement rollers for running gear types HMG and HMP, specifying dimensions, materials, and weights. Rollers are available in Vulkollan and Adiprene materials.
Information on shock cords and cellular buffers is provided, including material specifications and weights. These components are essential for maintaining cable trolley systems.
Detailed specifications for cable supports, clamping bars, side shields, and running gear are included. The document provides order numbers, weights, and material details for each component.
Complete running gear assemblies for different programs are described, including side shields, distance bolts, and fasteners. Material specifications and dimensions are provided for various configurations.
The appendix includes specifications for I-Beams used in the programs, detailing dimensions and codes for different regions, including Europe, Japan, and the USA.
The document concludes with an overview of Conductix-Wampfler's product offerings, including cable reels, conductor rails, energy guiding chains, and more, highlighting their applications in industrial settings.
Catalog excerpts
Festoon Systems for I-Beams Program 0365/0370/0375 ©JNDUQTIX wampfler
Open the catalog to page 1
Contents System Arrangement Festoon System for Flat and Round Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cable Trolleys for Round Cables Program 0365 Single Layer Cable Trolleys with Main Rollers ø 112 mm / ø 125 mm ....
Open the catalog to page 3
1. Towing trolley / towing clamp A festoon system consists of the following components: • 1 x end clamp • X x cable trolley • 1 x towing clamp or alternatively 1 x towing trolley • Cable trolleys and towing trolleys require a running gear, which must be selected in addition to the trolley under part • Cable trolleys and towing trolleys are set to fit the exact track beam, in all cases the track beam must be specified • The system components can be equipped with one additional cable support depending on the program. To ensure optimum operation of the system, depending upon the application, various...
Open the catalog to page 4
Technical details Cable supports bolted to the center plate, lateral-loading and reinforced Clamping bar V-clamping (divided) Buffers double-sided cellular buffer Travel speed max. 11 300 m/min 2) Cable trolley underpart and running gear hot-dipped galvanized steel Fasteners stainless steel 1) depending on roller size/ roller material 2) together with motorized trolleys A cable trolley underpart with the following dimensions shall be used: • Support diameter: da = 460 mm • Clamping width: b2 = 125 mm; • Clamping heigth: s = 46 mm Order No. 036523-93 (chosen from catalog page 4)...
Open the catalog to page 5
Cable trolley Cable Trolley Underpart without Running Gear Order No. Notes on the directional installation of the festoon systems towing trolley at the cranes catenary trolley: Please reference the system drawing in your order documentation. In general, it is critical to point out: The buffer unit of the towing trolley mounted to the cranes catenary trolley is oriented so that the buffer unit is pointing toward the towing unit of the festoon system. Towing trolley for catenary trolley Notes • The table only refers to the cable trolley or the towing trolley under part • The running gear must be...
Open the catalog to page 6
End clamp Drilling template end clamp Towing clamp Order No. Main Roller 0 d [mm] Material Bandage Weight approx. [kg] Preference I-Beam Code Range I-Beams Tapered-Flange I-Beam Code Type HMG with cylindrical main rollers, horizontal guide rollers at the beam center web and anti-lift rollers Vulkollan Adiprene 0022 Type HMP with cylindrical main rollers, horizontal guide rollers at the beam center web and anti-lift plate Vulkollan Adiprene 0022 Notes / design • Main roller 0 112 mm: anti-lift roller 0 63 mm made of stainless steel, horizontal guide roller 0 63 mm with Vulkollan respectively...
Open the catalog to page 7
Technical details Cable supports bolted to the center plate, lateral-loading and reinforced Clamping bar V-clamping (divided) Buffers double-sided cellular buffer Travel speed max. 11 210 m/min Cable trolley underpart and running gear hot-dipped galvanized steel Fasteners stainless steel 1) depending on roller size/ roller material A cable trolley underpart with the following dimensions shall be used: • Support diameter:: da / da2 = 360 / 260 mm • Clamping width: b2 = 200 mm; • Clamping heigth: s / s2 = 85 / 40 mm Order No. 037023- 8666 (chosen from catalog page 8) The following...
Open the catalog to page 9
Cable trolley Cable Trolley Underpa without Running Gear Order No. Notes • The table only refers to the cable trolley or the towing trolley under part • The running gear must be selected and added. (see page 9 in this catalog) • The cable trolley is always equipped with an additional support
Open the catalog to page 10
Drilling template end clamp Drilling template towing clamp Towing clamp Selection of Running Gear Running Gear Type HMG with cylindrical main rollers, horizontal guide rollers at the beam center web and anti-lift rollers Notes / design • Main roller 0 125 mm: anti-lift roller 0 63 mm made of stainless steel, horizontal guide roller 0 80 mm with Vulkollan respectively Adiprene bandage • Main roller 0 160 mm: anti-lift roller 0 80 mm made of stainless steel, horizontal guide roller 0 112 mm with Vulkollan respectively Adiprene bandage • The rollers are equipped with precision ball bearings and...
Open the catalog to page 11
Ordering Example Technical details Cable supports bolted to the center plate, lateral-loading and reinforced Clamping bar V-clamping (divided) Buffers double-sided cellular buffer Travel speed max. 11 300 m/min 2) Cable trolley underpart and running gear hot-dipped galvanized steel Fasteners stainless steel 1) depending on roller size/ roller material 2) together with motorized trolleys A cable trolley underpart with the following dimensions shall be used: • Support diameter: da / da2 = 460 / 360 mm • Clamping width: b2 = 250 mm; • Clamping heigth: s / s2 = 46 / 36 mm Order No....
Open the catalog to page 13
Cable trolley Cable Trolley Underpart without Running Gear Order No.
Open the catalog to page 14
Selection of Running Gear Running Gear Type HMG with cylindrical main rollers, horizontal guide rollers at the beam center web and anti-lift rollers Notes / design • Main roller 0 125 mm: anti-lift roller 0 63 mm made of stainless steel, horizontal guide roller 0 80 mm with Vulkollan respectively Adiprene bandage • Main roller 0 160 mm: anti-lift roller 0 80 mm made of stainless steel, horizontal guide roller 0 112 mm with Vulkollan respectively Adiprene bandage • The rollers are equipped with precision ball bearings and additional sealing disks (2RS1), the ball bearings are lifetime lubricated...
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