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Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330

Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330
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Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330

Product catalog summary
Overview: This document outlines the specifications and configurations for Conductix's Festoon Systems, focusing on cable trolleys for I-Beams, suitable for both flat and round cables across various programs (0314, 0320, 0325, 0330).
Cable Trolleys for Flat Cables – Program 0314:
  • 4 Wheel Plastic Trolley: Designed for flat cables with a maximum cable package window of 54 mm width by 25 mm height, available in various sizes with different load capacities and travel speeds.
  • 3 and 2 Wheel Plastic Trolleys: Similar applications as the 4-wheel version, with reduced load capacities.
  • Materials: Constructed with plastic side shields, nylon rollers, stainless steel shafts, aluminum support rails, and galvanized steel fasteners.
Cable Trolleys for Round Cables – Program 0314:
  • 4, 3, and 2 Wheel Plastic Trolleys with Ball Joint Attachment: Designed for round cables or hoses, requiring separate cable clips for support.
  • Materials: Similar to flat cable trolleys with additional ball joint housing made of plastic.
System Arrangement – Programs 0320, 0325, 0330:
  • Festoon System for Flat and Round Cables: Includes design features and ordering examples for different configurations.
  • Steel Trolleys: Available for both flat and round cables, with specifications for load capacity and travel speed.
Accessories and Wear Parts:
  • Accessories: Tow ropes, damping devices, cable clamps, and spacers for system customization.
  • Wear Parts: Replacement rollers and damping ropes specified for maintenance purposes.
Key Specifications:
  • Load Capacities: Vary by trolley type and configuration, with maximums specified for each model.
  • Travel Speeds: Maximum speeds are provided, dependent on roller size and material.
  • Materials: Emphasis on durability with components made from plastic, nylon, stainless steel, and galvanized steel.
Conclusion: The document serves as a comprehensive guide for selecting and configuring festoon systems for industrial applications, providing detailed specifications and options for customization.
Specifications:
  • Roller Specifications: Diameter: 63 mm; Types: Hardened Steel Roller, Polyurethane Roller; Beam Size: INP 120-140, 160-200.
  • Wear Parts for Cable Trolleys: Programs: 0320, 0325, 0330; Replacement Anti-Lift Roller: Part No. 02-K012-0062.
  • Damping Ropes: Material: Rubber with plastic plait; Fasteners: Stainless steel/hot-dipped galvanized steel; Part Nos: 020336-10 (10 mm, 0.09 kg/m), 020336-14 (14 mm, 0.17 kg/m).
Procedures:
  • Project Planning: Determine application parameters, select optimal cable trolley technology.
  • Pre-assembly: Mount cable trolleys, align cables, install equipment, transport system.
  • Final Assembly & Inspection: Ensure correct assembly, complete installation, inspection, and commissioning.
  • Maintenance & Service: Regular maintenance and inspections, service agreements available.
Solutions and Systems:
  • Festoon Systems: Reliable and robust cable trolleys for industrial applications.
  • Conductor Rails: Enclosed and non-insulated options for various applications.
  • Cable Reels: Motorized and spring reels for diverse distances.
  • Inductive Power Transfer IPT®: No-contact energy and data transfer system.
  • Slip Ring Assemblies: Ensure flawless energy and data transfer.
  • Energy Guiding Chains: Transfer energy, data, air, and fluid hoses.
  • Jib Booms: Safety and flexibility for tool transporters and media supply systems.
  • Conveyor Systems: Manual, semiautomatic, or Power & Free options.
Company Mission: Conductix-Wampfler aims to provide reliable energy and data transmission systems to ensure continuous operations.
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Catalog excerpts

Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-1

Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330

 Open the catalog to page 1
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-4

Side Shield: Plastic Roller: Nylon, Friction Bearing Shaft: Stainless Steel Support Rail: Aluminum Cable Support: Plastic Clamping Piece: Rubber Fasteners: Galvanized Steel

 Open the catalog to page 4
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-5

Application The trolleys 022133 are designed for use with flat cables. They have a maximum cable package window opening of 54 mm width by 25 mm height. Part No. Acid Resistant 2 Wheel Plastic Trolley Application The trolleys 022132 are designed for use with flat cables. They have a maximum cable package window opening of 54 mm width by 25 mm height. Part No. Acid Resistant 54 Part No. Acid Resistant

 Open the catalog to page 5
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-6

1. End Clamp 2. Cable Trolleys 3. Round Cable Material Cable Trolleys for Round Cables Side Shield: Plastic Roller: Nylon, Friction Bearing Shaft: Stainless Steel Support Rail: Aluminum Ball Joint Housing: Plastic Clamping Piece: Rubber Fasteners: Galvanized Steel Application Trolleys with ball joint are designed for use with round cables or hoses. Cable clip type 020131 for supporting cables or hoses must be ordered separately.

 Open the catalog to page 6
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-7

Application Trolleys with ball joint are designed for use with round cables or hoses. Cable clip type 020131 for supporting cables or hoses must be ordered separately. Part No. Acid Resistant 2 Wheel Plastic Trolley with Ball Joint Attachment Application Trolleys with ball joint are designed for use with round cables or hoses. Cable clip type 020131 for supporting cables or hoses must be ordered separately. Part No. Acid Resistant

 Open the catalog to page 7
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-8

It is possible to fit multiple cable clips onto a trolley. When fitting different size cable clips, the largest cable clip must be fitted on top. Part No. Acid Resistant Part No. Acid Resistant

 Open the catalog to page 8
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-9

Application Trolleys with hook are designed for use with cable collars for round cables or hoses. Cable collar type 020111 for cables or hoses must be ordered separately.

 Open the catalog to page 9
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-10

System Arrangement Festoon System for Flat and Round Cables 1. Towing trolley / towing clamp 2. Cable trolley 3. Cable clamp 4. Cables 5. Damping device 6. Towing rope 7. End clamp Design Features • Base trolley and cable supports: galvanized steel steel • Running gear spacers are made of aluminum • Clamping Piece: rubber • Flange guided rollers made of hardened steel • Cylindrical main rollers: steel with ball bearings hardened or with polyurethane rollers • Anti-lift rollers made of hardened steel with ball bearings • Fasteners: galvanized Ordering Example Program 0320 Example: Trolley selection...

 Open the catalog to page 10
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-11

Cable Trolley • Max. Load Capacity 80 kg 1 •Max. Travel Speed 100 m/min 1 • Other Trolley Sizes available upon request 1) depending on roller size and roller material Running Gear with 040/55 mm Flanged Rollers (for parallel and tapered flange I-Beams) Running Gear with 0 40 mm Cylindrical Main Rollers (for tapered flange I-Beams only) Without Anti-Lift Rollers Without Anti-Lift Rollers Running Gear Designation with Hardened Steel Rollers .../30-... Running Gear Designation with Hardened Steel Rollers .../10-... with Polyurethane Rollers .../12-... With Anti-Lift Rollers With Anti-Lift Rollers...

 Open the catalog to page 11
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-12

Steel Trolleys for Round Cables Cable Trolley • Max. Load Capacity 80 kg 1 • Max. Travel Speed 100 m/min 1 • Other Trolley Sizes available upon request 1) depending on roller size and roller material For tow trolleys, running gears with anti-lift rollers are recommended. Running gears for other beam styles are available on request. Please contact us. Running Gear with 040/55 mm Flanged Rollers (for parallel and tapered flange I-Beams) Running Gear with 0 40 mm Cylindrical Main Rollers (for tapered flange I-Beams only) Without Anti-Lift Rollers Without Anti-Lift Rollers Running Gear Designation...

 Open the catalog to page 12
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-13

Steel Trolleys for Flat Cables • Max. Load Capacity 125 kg 1 • Max. Travel Speed 120 m/min 1 • Other Trolley Sizes available upon request 1) depending on roller size and roller material Cable Trolley End Clamp Towing Trolley Part No. Part No. Part No. 1) Trolley with one buffer only Running Gear with 050/63 mm Flanged Rollers (for parallel and tapered flange I-Beams) Running Gear with 0 50 mm Cylindrical Main Rollers (for tapered flange I-Beams only) Without Anti-Lift Rollers Without Anti-Lift Rollers Running Gear Designation with Hardened Steel Rollers .../70-... Running Gear Designation...

 Open the catalog to page 13
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-14

• Max. Load Capacity 125 kg 1 • Max. Travel Speed 120 m/min 1 • Other Trolley Sizes available upon request 1) depending on roller size and roller material Cable Trolley End Clamp Towing Trolley Part No. Part No. Part No. For tow trolleys, running gears with anti-lift rollers are recommended. Running gears for other beam styles are available on request. Please contact us.

 Open the catalog to page 14
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-15

Steel Trolley for Flat Cables • Max. Load Capacity 200 kg 0 • Max. Travel Speed 150 m/min i) • Other Trolley Sizes available upon request 1) depending on roller size and roller material Cable Trolley End Clamp Towing Trolley Towing Clamp Part No. Part No. Part No. Part No. Running Gear with 063/80 mm Flanged Rollers (for parallel and tapered flange I-Beams) Running Gear with 0 63 mm Cylindrical Main Rollers (for tapered flange I-Beams only) Without Anti-Lift Rollers Without Anti-Lift Rollers Running Gear Designation with Hardened Steel Rollers .../90-... Running Gear Designation...

 Open the catalog to page 15
Festoon Systems for I-Beams Program 0314 | 0320 | 0325 | 0330-16

Steel Trolley for Round Cables • Max. Load Capacity 200 kg 1 • Max. Travel Speed 150 m/min i) • Other Trolley Sizes available upon request 1) depending on roller size and roller material Towing Clamp For tow trolleys, running gears with anti-lift rollers are recommended. Running gears for other beam styles are available on request. Please contact us. Running Gear with 063/80 mm Flanged Rollers (for parallel and tapered flange I-Beams) Running Gear with 0 63 mm Cylindrical Main Rollers (for tapered flange I-Beams only) Without Anti-Lift Rollers Without Anti-Lift Rollers Running Gear Designation...

 Open the catalog to page 16

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