Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 translated document

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 Contents 1 translated document

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 4.5.2 5 translated document

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 8.2.2 translated document

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 1 General notes 1.1 Information about these installation instructions These installation instructions make it possible for you to work with the festoon system safely and efficiently (product ranges 0230– 0260). The installation instructions are a component of the festoon system and must be kept in the immediate vicinity of the festoon system and accessible to personnel at all times. Personnel must carefully read and understand these installation instructions before starting any work. The basic prerequisite...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 1.3 Copyright These installation instructions are subject to copyright and exclusively intended for internal use. Provision of the installation instructions to third parties, duplications in any form - even in part - as well as the reuse and/or disclosure of their content are not permitted without the written approval of the manufacturer, except for internal use. Violations will result in the obligation to compensate for damages. Other rights reserved. Safety risk due to wrong spare parts! Wrong or...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2 Safety instructions 2.1 General safety information Safety and hazard information is identified in these installation instructions by symbols. Signal words are used in these safety instructions to indicate the degree of hazard. Always observe safety and hazard information and work carefully to avoid accidents, bodily harm or property damage! … indicates an immediately hazardous situation, which if not avoided, may result in death or serious injury. DANGER! … indicates an immediately hazardous situation...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.2 Personnel requirements 2.2.1 Injury due to insufficient qualifications! Improper use can result in serious injury to person and property. → Allow only qualified personnel to carry out all activities! The following qualifications have been mentioned in these installation instructions for different areas of operation: • Trained personnel/operators have been instructed by the operator about the tasks assigned to them and the possible hazards resulting from improper use. • Qualified specialists Due...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.3 Personal protective equipment Always to be worn For all work Protective helmet For protection against falling or flying parts and materials. Protective gloves For the protection of hands against friction, scrapes, stabbing or deep wounds, as well as against contact with hot surfaces. Work safety clothing Primarily for protection against entrapment by moving machine parts. Working clothes must be close fitting with a low resistance to tearing; they must have close-fitting sleeves and no protruding...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.4 Intended use The festoon system is exclusively designed and built for the intended use described here. Festoon systems program 0230-0260 are intended for the installation and operation of an electrical supply line for track-based mobile consumers, such as cranes and lifting gears in industrial environment. Other uses are only permitted after written approval by Conductix-Wampfler. Possible injury resulting from improper use! Any application that deviates from or goes beyond the intended use of the...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.5 Protective measures taken by the operator/user The festoon system is used in an industrial setting. The operator of the festoon system is thus subject to legal requirements related to workplace safety. In addition to the safety guidelines in these installation instructions, the safety, accident protection, and environmental protection regulations applicable to the place of operation of the festoon system must be followed. This particularly implies that:  The operator must ensure that the festoon...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.6 Particular risks The following section lists residual risks determined based on a risk assessment.  Follow the safety instructions listed here and the warnings in other sections of these installation instructions in order to reduce health hazards and avoid dangerous situations. Danger of death due to hanging loads! When lifting loads, there is a danger of death from falling parts or those swinging out of control. → Never step under hanging loads → Move loads only under supervision → Follow the...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 Risk of fire! Risk of fire if undersized cables are used! → Do not overload the cables → Always comply with the necessary cross-section of cables → System engineers must design the dimensioning and protective electrical devices in accordance with the permissible load capacity of the cables → Connections may only be made by specialist electricians Danger of tripping on projecting parts! When working on the festoon system, there is a risk of tripping. → When walking in the work and danger area, be careful...

Installation instructions Festoon systems for C-rails Program 0230 / 0240 / 0250 / 0255 / 0260 2.7 Behavior in case of accidents and malfunctions Measures to be taken in case of accident:       Secure the location of the accident. Take first-aid measures. Keep personnel out of the danger area. Inform responsible parties at the place of operation. Alarm the rescue services. Make access ready for rescue vehicles. Measures to be taken in case of malfunction:      Secure the work area against entry. Involve qualified personnel for fault analysis. Involve authorized personnel for maintenance...