Conductor Rail System for Shuttles MultiLine Program 0835

General Information5 System Advantages5 Main Features at a Glance6 Technical Data7 Conductor Rail8 End Segment (End Power Feed)8 Rail Connector9 Standard Rail Brackets9 Customized Rail Brackets10 Current Collector Units10 Connection Cables11 Assembly Kit12 Spare Parts Pack12 Current Collector Replacement and Spare Parts12 System Layout13 FAQ 14

Conductor Rail System for Shuttles MultiLine 0835 General Information The multi-pole, modular, compact conductor rail system MultiLine 0835 is designed specifically for use in intralogistics; e.g. shuttle systems or transfer units. Its space-efficient dimensions and layout with an expandable number of poles (including protective earth) enables flexible use in similar applications, such as automated small-parts storage systems, longitudinal feeding units, or electric shearing stations in the packaging and paper industries. Optimized handling, a limited number of parts, and an easy connecting method...

Main Features at a Glance Self- Material requirements (without Current Collectors): Only few single components are needed for a 2-pole aisle. Example of a 2-pole aisle, length 65 m (without Current Collectors and Cables): 16 Railsw + lEndSegment® + 18 Connectors complete+ 83 Rail Brackets ®= 65 m Aisle length (2-pole) Qty Material not used in every aisle: • Installation Installation can be completed in a few steps, mostly without any tools. Each part is designed to ensure the correct mounting position primarily by feel, taking into account the low visibility and constricted installation...

Conductor Rail System for Shuttles MultiLine 0835 Technical Data System and application area 2-pole conductor rail for aisles in shuttle systems and automated small-parts storage systems Installation position Horizontal rail direction with current collectors engaged laterally (see illustration below) Rated rail length Suspension spacing System length Typically 120 m (greater lengths possible, depending on voltage drop and power feed concept) Travel speed Rated voltage 230/400 V AC – protective/low voltage min. 24 up to 48 V DC/AC Current load Overall system: 32 A (100% duty cycle) Protection...

Standard rails (4 m length) can be carried easily by one person. Rails can be shortened on-site with a bow saw or jig saw. When ordered in higher quantities, rails shorter than 4 m can be factory-made by request. • Rated length: 4000 mm • Insulation: PVC • Conductor material: copper • Cross section: 2 x 25 mm2 * Standard range SAP Config.-No. for shorter rails: 3134856 Standard range Designed as closing and optional power feed for the conductor rails, an end segment (standard length 750 mm) is required on both ends of the rail system. The end segment with end cap link serves as an anchor point....

Plug-in connectors for two conductor rails. Consisting of: • two plug-in connectors for conductor rails • one connector cap (with centering function) Standard range

Fastening the rail brackets takes a considerable amount of the installation time. Because system 0835 uses only half as many rail brackets as similar systems, installation takes correspondingly less time. To further optimize the system, we can design, produce, and deliver customized (clip-on) brackets, matching the manufacturer’s track profile. Here are two examples of customized rail brackets, adapted for the customer’s track profile: The current collectors are clipped into the supporting plate, which allows for easy replacement without tools. * Standard range Note: To ensure proper functioning...

Conductor Rail System for Shuttles MultiLine 0835 Connection Cables with a straight Push-In Sleeve for free installation The Connection cables are highly flexible with double insulation (PH) or single insulation (PE). Order in the required length and size. Push-in sleeve Connection Cables: PH = black, PE = yellow/green Cross section [mm2] 1.5 1.5 2.5 2.5 4 Other lengths and sizes available by request Connection Cables with a straight Push-In Sleeve for protected installation The Connection cables are highly flexible with single insulation. Order in the required length and size. Push-in sleeve...

The stopper is clamped to the first profile, to join the rails together with a mounting cap and a soft-head hammer. Material: shock-resistant plastic Spare Parts Pack The pack includes all small parts to replace missing or worn parts, as well as stopper and mounting cap. Contents: 1 x End cap link 4 x End caps complete incl. clamping unit 4 x Crimp ring cable lugs 2.5 mm2 4 x Crimp ring cable lugs 6.0 mm2 2 x Connector caps 4 x Plug connectors to join copper rails 5 x Standard rail brackets 12 x Expanding rivets 1 x Assembly kit * Standard range

Conductor Rail System for Shuttles MultiLine 0835 System Layout To allow for thermal expansion of the system, only one anchor point must be placed at the start of the installation. The end segment with end cap link also serves as an anchor point. First part of the system Last part of the system A First part of the system (with end cap link) ≥ 200 mm End cap link / anchor point C Last part of the system (without end cap link) ≥ 150 mm

Conductor Rail System for Shuttles MultiLine 0835 – FAQ Is a vertical installation possible, e.g. on an automated small-parts storage system mast? The system is designed and optimized for horizontal installation. Suitability in vertical installations, especially in regards to highly dynamic movements, depends on technical requirements and installation sites. Please contact us for possible approval and part modifications. Are curved sections feasible? The purposely rigid structure of the rails does not allow curved sections. If required, parts from a compatible product line can be combined with...

Conductix-Wampfler – the complete solution Your applications – our Solutions Conductor Rails are just one component of the many solutions from the broad spectrum of Conductix-Wampfler energy, data, and handling systems. Which solution is the right one for your application always depends on the specific application situation. A combination of multiple Conductix-Wampfler products often provides very attractive advantages. Consulting and engineering competence are at your command in our companies and representatives around the world – as well as our solutions! Cable reels Motorized and spring cable...